Applifast HK961 Instruction Manual Download Page 7 | Manualshive

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2580 series Hydraulic Installation Tools

(HK961)

7

Fig. 2

Main Components

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Summary of Contents for HK961

Page 1: ...Instruction Manual Alcoa Fastening Systems Model 2580 Series Hydraulic Installation Tool...

Page 2: ...2580 series Hydraulic Installation Tools HK961 2...

Page 3: ...PREVENTIVE MAINTENANCE SYSTEM INSPECTION POWERIG HYDRAULIC UNIT MAINTENANCE TOOL MAINTENANCE NOSE ASSEMBLY MAINTENANCE GENERAL PRECAUTION TROUBLESHOOTING 13 14 DISASSEMBLY 15 ASSEMBLY 16 17 SUBASSEMB...

Page 4: ...n er ejecting may occur 17 Where applicable always clear spent pintail out of nose assembly before installing the next fastener 18 There is possibility of forcible ejection of pintails or spent man dr...

Page 5: ...tment of Interior and shall retain its operating characteristics at the most extreme temperatures to which it will be exposed Model 2580 Hydraulic Installation Tool with appropriate nose assembly inst...

Page 6: ...2580 series Hydraulic Installation Tools HK961 6 Fig 1 Outside Dimensions...

Page 7: ...2580 series Hydraulic Installation Tools HK961 7 Fig 2 Main Components...

Page 8: ...t hose fittings and couplers contact a dirty floor or unclean working surface Foreign matter in hydraulic fluid may cause hydraulic unit valves and tool valves to malfunction WARNINGS Operators of Huc...

Page 9: ...aulic unit disconnect hydraulic unit from power supply Attach nose assembly to tool 6 Reconnect hydraulic unit to power supply recon nect tool s switch control cord to unit Check oper ation of nose as...

Page 10: ...STRUCTIONS NSTRUCTIONS CAUTION Remove excessive gap from between sheets for enough of the pintail to stick out of the collar for all the jaw teeth to grip into pintail grooves Jaws not fully gripping...

Page 11: ...carry tools 4 Observe tool hoses and POWERIG Hydraulic Unit during operation to detect abnormal heating leaks or vibration POWERIG Hydraulic Unit Maintenance Refer to the applicable POWERIG Hydraulic...

Page 12: ...se the procedure to correct misalignment and start over E Smear SUPER O LUBE or equivalent lubri cant on seals and mating surfaces to facili tate assembly and to prevent damage to seals SUPER O LUBE i...

Page 13: ...nit not operating properly See applicable POWERIG Hydraulic Unit Instruction Manual b Unloading valve installed backwards 6 Tool operates erratically and fails to install fastener properly a Low or er...

Page 14: ...r on Huck blind fastener not properly installed a Improper tool operation See 6 b Worn or damaged driving anvil in nose assembly 10 Tool hangs up on swaged collar of HUCKBOLT Fastener a Improper tool...

Page 15: ...t with a small screwdriver Loosen two wires at rear of switch Remove switch from cord Pull cord out Remove grom met Disassemble electrical connector to replace connector or to rewire it A2580 Unscrew...

Page 16: ...SEAL 8 See Fig 6 install GLYD RING Insertion Tool 121694 2580 into cylinder to prevent damage to GLYD RING Assembly 9 Carefluly drive or press piston into cylinder 10 Remove Tools 121694 2580 and 1231...

Page 17: ...ore attaching nose assembly and using tool read entire PREPARATION FOR USE section Hold 3 8 hex wrench in back of tool when tightening collet Use pintail tube if necessary 18 See WARNING in DISASSEMBL...

Page 18: ...2580 series Hydraulic Installation Tools HK961 18 Fig 3 2580 Series Sectional View...

Page 19: ...2580 series Hydraulic Installation Tools HK961 19 Fig 3a 2580 Sectional View...

Page 20: ...2580 series Hydraulic Installation Tools HK961 20 Fig 3b A2580 Sectional View...

Page 21: ...2580 series Hydraulic Installation Tools HK961 21 Fig 3c 2580 25 Sectional View...

Page 22: ...2580 series Hydraulic Installation Tools HK961 22 Fig 3d 2580 12 Sectional View...

Page 23: ...ICKER L LOCATIONS OCATIONS The 2580 series tools come labeled with Sticker part number 590424 7400 which contains safety and pressure settings information It is necessary that this sticker remain on t...

Page 24: ...t 110840 38ft 110841 52ft See appropriate section of DISASSEMBLY and ASSEMBLY See MAINTENANCE General Precautions 123020 Conversion Kit Includes 110439 Female Connector 1 110438 Male Connector 1 50343...

Page 25: ...2580 series Hydraulic Installation Tools HK961 25 Fig 5 Removing Piston...

Page 26: ...2580 series Hydraulic Installation Tools HK961 26 Fig 6 Installing Piston...

Page 27: ...2580 series Hydraulic Installation Tools HK961 27 Fig 7 Optional Hose Kit 122854...

Page 28: ...t No Description Quan 118944 2 Light Weight Hi pressure Hose 2 122839 Female Q D Hyd Fitting 1 122840 Male Q D Hyd Fitting 1 112143 2 Air Hose 1 506973 Female Straight Connector 1 506267 Male Q D Air...

Page 29: ...2580 series Hydraulic Installation Tools HK961 29...

Page 30: ...2580 series Hydraulic Installation Tools HK961 30...

Page 31: ...2580 series Hydraulic Installation Tools HK961 31...

Page 32: ...2580 series Hydraulic Installation Tools HK961 32...

Page 33: ...2580 series Hydraulic Installation Tools HK961 33...

Page 34: ...2580 series Hydraulic Installation Tools HK961 34...

Page 35: ...s found to be defective in specifications workmanship and materials not other wise the direct or indirect cause of Buyer supplied molds material tooling or fixtures Buyer shall give Huck written notic...

Page 36: ...Call our friendly knowledgeable factory trained service technicians today discover what makes us different 800 563 1293 www applifast com...

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