Applifast AirPower 1 Repair Manual Download Page 1 | Manualshive

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Repair

Manual

AirPower1, 2, 3

Models Z-1100001, Z-1200001, Z-13026001

Pneudraulic Riveter

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2
3
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Summary of Contents for AirPower 1

Page 1: ...Repair Manual AirPower1 2 3 Models Z 1100001 Z 1200001 Z 13026001 Pneudraulic Riveter...

Page 2: ...cts of riveting tool 9 Description of defects and their remedies 10 Service set 11 List of special tools in the service set 1 Abbreviations CA compressed air MP special tool assembly jig D defect 2 Ge...

Page 3: ...CA is blown out from pos A75 and it leaks through outlets in pos 32 Put on or suck BR on to pos 1 BR is held on the front of pos 1 vertically with the help of CA CA leaks through outlets in pos 32 Pre...

Page 4: ...3 4 Air Power 1 Model Z 1100001 Pneudraulic Riveter Assembly Drawing...

Page 5: ...4 4 Air Power 2 Model Z 1200001 Pneudraulic Riveter Assembly Drawing...

Page 6: ...5 4 Air Power 3 Model Z 13026001 Pneudraulic Riveter Assembly Drawing...

Page 7: ...0 N 2103900400150 O ring 4 1 5 Sh 90 1 pcs 19 N 2103702200300 O ring 22 3 Sh 70 1 pcs 61 N 1000091204080 Screw M4x8 DIN 912 1 pcs 20 N 2200070249935 X ring 24 99x3 53 Sh 70 1 pcs A74 S 1102801 Pneumat...

Page 8: ...1204080 Screw M4x8 DIN 912 1 pcs 20 N 2200070249935 X ring 24 99x3 53 Sh 70 1 pcs A74 S 1202801 Pneumatic piston compl 1 pcs 21 N 2104001200250 O ring 12 2 5 VITON 1 pcs 62 D 1202801 Pneumatic piston...

Page 9: ...ing 24 99x3 53 Sh 70 1 pcs A74 S 1302801 Pneumatic piston compl 1 pcs 21 N 2104001200250 O ring 12 2 5 VITON 1 pcs 58 N 2103700500150 O ring 5 1 5 Sh 70 1 pcs 22 D 1106200 Guiding band 1 pcs 62 D 1302...

Page 10: ...entical for all mentioned types of riveting tools it is demonstrated only at the tool SERIE 1 Potential differences at tools serie2 and SERIE 3 are depicted and described in each individual step Step...

Page 11: ...MP14 tighten and put coloured warranty plug The process is different when using new parts pos 65 and pos 80 at first screw pos 65 on put on MP14 tighten and put coloured warranty plug Then put glue P...

Page 12: ...ol SERIE 3 Pos A74 is secured by pos 58 against unintended shifting out of pos 59 To remove pos A74 pull it down while holding pos 59 by hand SERIE 1 2 SERIE 3 Assembly Tool SERIE 1 and SERIE 2 Put on...

Page 13: ...12 Step 4 Disassembly Put MP15A on pos 59 then press MP15A with wrench screw out pos 61 with imbus key nr 3 and take pos 60 and pos 59 out Then pour out hydraulic oil from the riveting tool to a cup...

Page 14: ...w MP13 filled with hydraulic oil on pos 59 Connect CA slowly and repeatedly press and release piston MP13 as long as air bubbles leak from MP13 MP13 has to always be filled with hydraulic oil if not f...

Page 15: ...from MP11 there is a possibility of damaging the surface of pos 66 and screw pos 79 out Assembly Screw pos 79 on to the thread of pos A73 put MP11 on the locks of pos 79 slightly divert pos 66 from M...

Page 16: ...ke pos 69 out with MP32 be careful and do not damage recess in pos 54 Put pos 54 out of pos A75 Assembly Check the positions of sealings on pos 51 and pos 52 see Step 21 Put on pos 54 in to pos A75 wi...

Page 17: ...ount of CA pos A39 A40 46 and A41 will blow out of pos A70 due to the CA it is necessary to catch it e g with a cloth Assembly Insert pos A39 into pos A40 and insert this complet into pos A70 Insert p...

Page 18: ...17 Step 8 Disassembly Loosen pos A73 with MP33 key screw out and take out of pos A70 Assembly Put pos A73 on pos A70 screw on and tighten with MP33 key Check the right position of the sealing...

Page 19: ...os A70 with a wrench 23 Take pos 10 out of pos 9 with a help of MP32 Assembly Put pos 10 on the slot of pos 9 Screw pos 9 and pos 10 on pos A70 with a wrench 23 and tighten Screw pos 1 on pos 9 and ti...

Page 20: ...put wrench 17 on pos 6 loosen and screw pos 3 together with pos 2 out of pos A71 Take pos 2 out of pos 3 Assembly Slightly lubricate pos 2 and insert it into pos 3 Screw pos 3 together with pos 2 on p...

Page 21: ...20 Step 11 Disassembly Take pos 8 out of pos A71 Assembly Insert pos 8 into pos A71...

Page 22: ...21 Step 12 Disassembly Screw pos 6 out of pos A71 Assembly Screw pos 6 on and set the distance according to the table SERIE 1 SERIE 2 SERIE 3 x mm 15 5 0 2 15 5 0 2 19 5 0 2...

Page 23: ...lp of MP32 Put pos A72 out of pos 25 with the help of MP32 Beware of possible shooting up of pos 34 Assembly Insert pos A72 into pos 25 to the stop Put pos 81 on the slot of pos 26 put pos 26 together...

Page 24: ...MP12 take pos 24 out of pos 25 with the help of MP32 Tool SERIE 3 only Take pos 82 and pos 24 out of pos A70 SERIE 1 SERIE 2 SERIE 3 Assembly Tool SERIE 3 only Put pos 24 on pos 82 and put into pos A7...

Page 25: ...Lubricate external surface of MP16B and pos A71 inner surface of pos A70 and related sealings of pos A71 and pos A70 with silicon paste LUKOSAN Secure pos 22 in pos A71 with O ring 32 3 see the pictu...

Page 26: ...rom the inner side of pos 74 put on to pos 76 pos 77 and pos 78 Move pos 76 towards the opposed side of pos 74 cca 3 mm in distance Push pos 78 and insert pos 77 Push pos 76 through opposed side of po...

Page 27: ...e locks of pos A46 and screw out together with pos 73 of pos A70 take pos 73 out of pos A46 Assembly Screw pos A46 on pos 70 with the help of MP10 so that the front sides of both positions were neck a...

Page 28: ...27 Step 18 Disassembly Take pos 16 out of pos A70 Assembly Put pos 16 on pos A70...

Page 29: ...ie only Take pos 64 out of pos 62 take pos 63 and pos 58 out of pos 62 with the help of MP32 Be careful and do not damage recess in pos 62 SERIE 1 SERIE 2 SERIE 3 Assembly Tool SERIE 1 and SERIE 2 Ins...

Page 30: ...s 4005 and pos 4006 with the help of MP29 leads to their damage or destruction and it is necessary to replace them Be careful and do not damage recesses in pos 4001 SERIE 1 Assembly Put pos 4008 pos 4...

Page 31: ...07 pos 4005 and pos 4006 with the help of MP29 leads to their damage or destruction and it is necessary to replace them Be careful and do not damage recesses in pos 4001 and pos 4010 SERIE 2 SERIE 3 A...

Page 32: ...of pos 53 with imbus key nr 5 Disassembly pos 6705 with circlip pliers put pos A44 out of pos A43 Be careful and do not damage recesses in pos 53 Assembly Put pos A44 on pos A43 and secure pos 6705 w...

Page 33: ...elp of MP32 do not damage recesses in pos 17 Take pos 21 out of pos 17 with the help of MP32 Be careful and do not damage recesses in pos 17 Assembly Insert pos 21 into pos 17 Put pos 20 on pos 17 wit...

Page 34: ...ut a wrench 10 on pos 804 and loosen Take both wrenches out screw pos 804 out and take pos 803 and pos 805 out Assembly Put pos 802 on pos 801 Put pos 805 and pos 803 put several drops of glue Loctite...

Page 35: ...pos 33 out of pos 37 with the help of MP29 Releasing pos 38 and pos 33 with the help of MP29 leads to its damage or destruction and it is necessary to replace it Be careful and do not damage recesses...

Page 36: ...e help of MP32 42 Take pos 44 2x out of pos 45 with the help of MP32 Take pos 44 and pos 48 out of pos 47 with the help of MP32 Be careful and do not damage recesses in pos 42 and pos 45 Assembly Put...

Page 37: ...f MP32 Take pos 72 2x out of pos 71 with the help of MP29 Releasing pos 72 2x with the help of MP29 leads to its damage or destruction and it is necessary to replace it Be careful and do not damage re...

Page 38: ...e them Be careful and do not damage recesses in pos 11 Assembly Put pos 12 into pos 11 with the help of MP09A and MP09D Put pos 13 into pos 11 with the help of MP09B and MP09D Put pos 15 and pos 14 in...

Page 39: ...riveting tools equiped with lock function D5 does not suck or does not suck enough or shoots BR forwards D6 does not collect the nail of BR but the tool works properly D7 CA distribution D8 CA leaks...

Page 40: ...y pos 30 2x 31 27 28 34 35 2x 26 A72 13 check the wear and cleanness pos 26 31 34 A72 pressing on 26 31 34 A72 D3 disassembly pos 32 1 disassembly pos 30 2x 31 27 28 34 35 2x 26 A72 13 check the wear...

Page 41: ...bly pos 59 A73 4 8 20 A73 41 D11 disassembly pos 65 80 A74 2 3 check inner surface pos 65 65 80 check sealings pos A74 19 A74 63 64 disassembly pos 79 49 54 66 68 69 A75 67 6 66 check external surface...

Page 42: ...41 10 Service set Order Nr of service set is S 1002002...

Page 43: ...MP11 S 1002110 1 Wrench MP11 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP12 S 1002120 1 Wrench MP12 SERIE 1 SERIE 2 SERIE 3 MP13 S 1002130 1 Oil filling tool MP13 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP14 N 5200900...

Page 44: ...Call our friendly knowledgeable factory trained service technicians today discover what makes us different 800 563 1293 www applifast com...

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