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OJ 

2581  2582 2583  Hydraulic  Installation Tools 

(HK1173)

Safet  Instructions 

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assembly before installing the next fastener. 

GLOSSARY OF TERMS AND SYMBOLS: 

15.Check clearance between trigger and work piece to

Product complies with requirements set forth by 

ensure there is no pinch point when tool is activated.

the relevant European directives. 

Remote triggers are available for hydraulic tooling if

• 

pinch point is unavoidable.

II 

Read manual prior to using this equipment. 

16. Do not abuse tool by dropping or using it as a hammer.

Never use hydraulic or air lines as a handle or to bend

� 

Eye protection is required while using this 

or pry the tool. Reasonable care of installation tools

� 

equipment. 

by operators is an important factor in maintaining tool

Hearing protection is required while using this 

efficiency, eliminating downtime, and preventing an

equipment. 

accident which may cause severe personal injury.

Notes: are reminders of required procedures. 

Bold, Italic type,  and underline: 

emphasize a specific 

instruction. 

f  WARNINGS:  Must be understood to avoid

vere personal injury.

/Jy\ 

CAUTIONS: Show conditions that will damage

�equipment or structure. 

I. GENERAL  SAFETY RULES:

1. A half hour long hands-on training session with

qualified personnel is recommended before using Huck

equipment.

2. Huck equipment must be maintained in a safe working

condition at all times. Tools and hoses should be

inspected at the beginning of each shift/day for

damage or wear. Any repair should be done by a

qualified repairman trained on Huck procedures.

3. For multiple hazards, read and understand the safety

instructions before installing, operating, repairing,

maintaining, changing accessories on, or working near

the assembly power tool. Failure to do so can result in

serious bodily injury.

4. Only qualified and trained operators should install,

adjust or use the assembly power tool.

5. Do not modify this assembly power tool. This can

reduce effectiveness of safety measures and increase

operator risk.

6. Do not discard safety instructions; give them to the

operator.

7. Do not use assembly power tool if it has been

damaged.

8. Tools shall be inspected periodically to verify all ratings

and markings required, and listed in the manual, are

legibly marked on the tool. The employer/operator

shall contact the manufacturer to obtain replacement

marking labels when necessary. Refer to assembly

drawing and parts list for replacement.

9. Tool is only to be used as stated in this manual. Any

other use is prohibited.

10. Read MSDS Specifications before servicing the tool.

MSDS specifications are available from the product

manufacturer or your Huck representative.

11. Only genuine Huck parts shall be used for replacements

or spares. Use of any other parts can result in tooling

damage or personal injury.

12. Never remove any safety guards or pintail deflectors.

13. Never install a fastener in free air. Personal injury from

fastener ejecting may occur. 

14. Where applicable, always clear spent pintail out of nose

17. Never place hands between nose assembly and work

piece. Keep hands clear from front of tool.

18.Tools with ejector rods should never be cycled with out

nose assembly installed. 

19. When two piece lock bolts are being used always make

sure the collar orientation is correct. See fastener data

sheet for correct positioning.

II. PROJECTILE HAZARDS:

1. Risk of whipping compressed air hose if tool is

pneudraulic or pneumatic.

2. Disconnect the assembly power tool from energy

source when changing inserted tools or accessories.

3. Be aware that failure of the workpiece, accessories,

or the inserted tool itself can generate high velocity

projectiles.

4. Always wear impact resistant eye protection during tool

operation. The grade of protection required should be

assessed for each use.

5. The risk of others should also be assessed at this time.

6. Ensure that the workpiece is securely fixed.

7. Check that the means of protection from ejection of

fastener or pintail is in place and operative.

8. There is possibility of forcible ejection of pintails or

spent mandrels from front of tool.

Ill.  OPERATING  HAZARDS: 

1. Use of tool can expose the operator's hands to hazards

including: crushing, impacts, cuts, abrasions and heat.

Wear suitable gloves to protect hands.

2. Operators and maintenance personnel shall be

physically able to handle the bulk, weight and power of

the tool.

3. Hold the tool correctly and be ready to counteract

normal or sudden movements with both hands

available.

4. Maintain a balanced body position and secure footing.

5. Release trigger or stop start device in case of

interruption of energy supply.

6. Use only fluids and lubricants recommended by the

manufacturer.

7. Avoid unsuitable postures, as it is likely for these not

to allow counteracting of normal or unexpected tool

movement.

8. If the assembly power tool is fixed to a suspension

device, make sure that fixation is secure.

9. Beware of the risk of crushing or pinching if nose

equipment is not fitted.

Continued on next page ... 

applifast.com  

Toll Free 1 800 563 1293

Summary of Contents for 2581 Series

Page 1: ...applifast com Toll Free 1 800 563 1293...

Page 2: ...ager Howmet Aerospace LLC d b a Howmet Fastening Systems Kingston New York USA 05 10 2016 October 05 2020 Declared dual number noise emission values in accordance with ISO 4871 A weighted sound power...

Page 3: ...eplacement 9 Tool is only to be used as stated in this manual Any other use is prohibited 10 Read MSDS Specifications before servicing the tool MSDS specifications are available from the product manuf...

Page 4: ...ls is essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s 4 instr...

Page 5: ...used if it is an ester based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur MAX INLET TEMP 125 F 51 7 C MAX FLOW RATE 2 gpm...

Page 6: ...f the piston and moves piston forward Nose assembly with tool is then pushed off fastener Tool Set u Nose Assembly Installation Tool Tool shown with electric trigger Hose Kit General arrangement of fa...

Page 7: ...ENGTH As shown in Figure 72 and Figure 73 these hoses do not have quick connect fittings at each end 2 ft 6 ft 12 ft 17 ft 25 ft Polyseal Insertion Tool 2583 MGL 12 505940 2582 2583 30 ft 38 ft Stroke...

Page 8: ...part number P N is given Huck sells that part 8 CONNECTING THE TOOL Remove shipping caps from ends of pipe plug fittings Coat pipe plug threads hose fitting threads and quick connect fittings with Thr...

Page 9: ...ve excess gap from between the sheets This permits enough pintail to emerge from collar for ALL jaw teeth to engage with pintail If ALL teeth do not engage properly jaws will be damaged Note In certai...

Page 10: ...ht spot and increases ease of assembly LUBRIPLATE 130AA is available from HUCK in a tube as part number 502723 Service parts kits contain perishable parts for your specific tool For convenience and as...

Page 11: ...s from tool unless replacing them 5 Remove quick disconnects from hoses and push rearward on piston until remaining hydraulic fluid is drained into container and discard fluid 6 2581 2582 2583 Lift tr...

Page 12: ...er on front of piston 5 Install stop and thread retaining nut onto cylinder to act as a stand off 6 Carefully drive or press piston assembly into cylinder 7 Remove retaining nut and stop and piston as...

Page 13: ...components Front gland not sold separately 3 Rear Gland Assembly contains rear gland and components marked 123142 Rear Giana Assembly Part Number 2581 2581 2 2581 25 2581 38 2581 500 2581 750 Rear gla...

Page 14: ...ked Hydraulic piston not sold separately 2 End Cap Assembly contains end cap and components marked End Cap not sold separately Part Number 2582 2582 2 2582 25 2582 625 2582 625 25 2582 500 See Figure...

Page 15: ...n Assembly contains hydraulic piston and components marked Hydraulic piston not sold separately 2 End Cap Assembly contains end cap and components marked End Cap not sold separately andle 124867 1 258...

Page 16: ...emblypart numbers See Figure 11 for 2583 andA2583 HeadAssemblypart numbers j 2582 HEAD OUTLINE SHOWN I Handle shown partially transparent solely for the purpose of indicating internal details 131484 1...

Page 17: ...il at right 7 507107 Self locking Nut 500064 Screw from opposite side 112555 Trigger Stem 500777 O Ring 500773 O Ring 124888 Air Hose 113021 Quick Disconnect DETAIL Figure 13 124887 Air Trigger Housin...

Page 18: ...nit running in reverse 918 918 5 See unit s manual 6 Tool operates erratically and fails to install fas tener properly a Low or erratic hydraulic pressure air in system b Damaged or worn piston anvil...

Page 19: ...as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK...

Page 20: ...applifast com 251 Cree Crescent Winnipeg MB Canada R3J 3X4 Tel 204 837 8361 1 800 563 1293 info applifast com...

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