Installation and Service Manual – L Series Reverse Osmosis System
Systems and Components
Membranes
,
Filters
,
Chemicals
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Table of Contents
Design Basis & System Design Specifications .................................................................................................................. 3
Design Notes ....................................................................................................................................................................... 4
General Information and Safety ........................................................................................................................................... 5
System Installation ............................................................................................................................................................... 5
Location ............................................................................................................................................................................... 5
Plumbing .............................................................................................................................................................................. 6
Product Water Storage Tank Level Float Installation .......................................................................................................... 7
Electrical Connections ......................................................................................................................................................... 8
Series S100 RO System Controller Installation and Setup ................................................................................................. 9
System Operation ............................................................................................................................................................... 13
Series S100 RO System Controller Operation .................................................................................................................. 13
Initial System Start-Up ....................................................................................................................................................... 15
Operating DO’s & DON’Ts ................................................................................................................................................. 16
System Automation ........................................................................................................................................................... 17
System Shut-Down ............................................................................................................................................................ 17
System Monitoring and Record Keeping ........................................................................................................................... 17
Data Log ............................................................................................................................................................................ 18
System Operation Temperature ........................................................................................................................................ 19
Troubleshooting .................................................................................................................................................................. 19
General Troubleshooting ................................................................................................................................................... 19
System Controller Troubleshooting – Series S100 ........................................................................................................... 20
Pump Troubleshooting (for Systems with Procon Pumps) ................................................................................................ 20
System Maintenance ........................................................................................................................................................... 22
Sediment Pre-Filter Cartridge ............................................................................................................................................ 22
Membrane Cleaning .......................................................................................................................................................... 22
Membrane Replacement ................................................................................................................................................... 23
Low Pressure Switch Adjustment ...................................................................................................................................... 24
Pump Maintenance (for systems with Sta-Rite Pump) ...................................................................................................... 24
Shut-Down and Storage ..................................................................................................................................................... 26
Membrane Storage (outside of RO system) ...................................................................................................................... 26
RO System Storage and Biocidal Protection ..................................................................................................................... 26
Disinfection and Sterilization of RO Elements ................................................................................................................... 26
System Layout and Component Identification ................................................................................................................. 27
Component Identification- Standard Features up to L-64A .............................................................................................. 27
Component Identification- Standard Features for L-74A+................................................................................................. 29
General Arrangement of Systems with Procon Pump ....................................................................................................... 30
General Arrangement of Systems with Sta-Rite Pump ..................................................................................................... 30
Parts & Instrumentation Drawing (P&ID) ........................................................................................................................... 31
Replacement Parts and Consumables .............................................................................................................................. 32
Optional Equipment & Add-ons ......................................................................................................................................... 33
Tank Pressure Controls ..................................................................................................................................................... 33
S150 System Controller ..................................................................................................................................................... 33
Product Warranty ................................................................................................................................................................ 36