Applied Membranes AAA-1004 Installation And Service Manual Download Page 11

Installation and Service Manual – Under-the-Counter 4 Stage Reverse Osmosis System 

 

 

Systems and Components

 

Membranes

,  

 

Filters

,

 

Chemicals

 

2325 Cousteau Ct., Vista, CA 92081 USA •  www.appliedmembranes.com • E-mail: [email protected] 

Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.

Page 11 

 

 

1.  Determine the desired location for your RO Faucet 

 

The product water faucet may be installed on any flat surface at least 2” in diameter.  Check the underside of 
the location for interference.  The standard faucet that is supplied with the system requires a ½” diameter hole.  
The optional air-gap faucet requires a larger hole of ¾” to allow for the additional tubing connections required. 
 

 

Stainless Steel Sinks 

Begin by placing a piece of masking tape or duct tape on the determined location where the hole is to be 
drilled.  Make a small indent to mark the desired drilling location using a center punch.  Drill a pilot hole with 

” metal drill bit.  Enlarge the hole using a ¼” metal drill bit, using factory approved method or approved 

plumbing practice. 

 

 

Porcelain/Enamel Sinks or Tile Countertop 

Sinks of this type are very easy to damage due to the nature of the materials of construction.  A successful 
installation into these sinks requires a knowledgeable technician with the proper cutting tools.  We strongly 
recommend the use of a “Relton” type device.  Follow the directions that accompany the tool carefully. 

 

2. Faucet Installation 

Above the Countertop 

1.  Small Rubber Washer 
2.  Metal Faucet Hole Cover 
3.  Large Rubber Washer 

 
Below the Countertop 

4.  Plastic Locating Washer 
5. Metal Lock Washer 
6. Securing Nut 

 
Installed in/on tubing: 

7.  Plastic Tubing Insert 
8.  Plastic Ferrule  
9. Compression Nut 

 

  Slide the small rubber washer, then the metal cover, then the large rubber faucet over the mounting 

tube onto the faucet base, in that order so that the small rubber washer is on top. 

  Insert the mounting tube into the hole in the sink and position the faucet correctly. 

  From under the sink, install the plastic locating washer followed by the metal lock washer onto the 

threaded mounting tube, and secure them with the brass nut.  Screw on the brass nut and tighten. 

  Feed the brass compression nut onto the tubing, threaded side facing the end, then feed the plastic 

ferrule and install the tubing insert into the end of the tubing.  Insert the end of the tubing into the faucet 
mounting tube as far as it will go then tighten the nut with a wrench. 

Summary of Contents for AAA-1004

Page 1: ...ane Applications Since 1983 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com AAA4 MANUAL System Flow Rate Model Number 12 Gallons Per Day AAA 124 24 Gallons Per Day AAA 244 36 Gallons Per Day AAA 364 System Flow Rate Model Number 50 Gallons Per Day AAA 504 75 Gallons Per Day AAA 754 100 Gallons Per Day AAA 1004 ...

Page 2: ...he longevity and performance of the system Filters should be changed every three to six months depending on the quality of the feed water supply Conditions for Operation Source Water Supply Community Private Non Chlorinated or chlorinated as long as the carbon filter is in place and replaced every 6 months Membranes will be damaged by chlorine System Pressure 40 psi minimum 100 psi maximum Tempera...

Page 3: ...ter System Stage Description Replacement Schedule 1st Stage Sediment pre filter Every 3 6 months 2nd Stage Carbon block pre filter Every 3 6 months 3rd Stage Reverse osmosis membrane Every 12 months 4th Stage Post carbon filter Every 3 6 months Connection Location Tubing Color System Feed IN From feed line to port at the entrance of the first filter housing Blue Reject Water From the flow restrict...

Page 4: ...low tools on hand before beginning installation These are not included with the system Variable speed drill with 7 16 drill bits and 7 16 open end wrenches or adjustable Phillips screwdriver Utility knife Teflon tape Check Location Determine the location for the installation of the RO system Avoid locations where the system might come in contact with hot water pipes or other hazards Determine the ...

Page 5: ...tem onto the screws by the holes on the back of the unit Fittings and Tubing Compression fittings are used throughout the system To ensure an optimal seal tubing should be cut with the end square An angled cut or distortion of the tubing will not provide an efficient seal and may cause leaks Determine the length of tubing needed for each connection and cut each segment of tubing to the appropriate...

Page 6: ...unter 4 Stage Reverse Osmosis System Systems and Components Membranes Filters Chemicals 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com E mail sales appliedmembranes com Page 6 Copyright 2008 Applied Membranes Inc All Rights Reserved ...

Page 7: ...e line is drained If no shut off valve is located under the sink or if water continues to come out of the faucet turn off the main supply at the entry to the house Feed Adapter Installation For this step you will need o Wrench o Teflon Tape Feed Adapter Kit Blue Tubing cut as per page 5 Slip Joint Adapter with washer Ball Valve with nut 1 Install the ball valve into the slip joint adapter Wrap the...

Page 8: ...r the tubing Use a wrench to tighten turn past finger tight 4 Connect the other end of the tubing to the feed port on the RO System Feed Valve OPEN Position Feed Valve CLOSED Position Drain Saddle Installation For this step you will need o Variable speed drill w and drill bits o Phillips Screwdriver Drain Saddle Assembly Black Tubing cut as per page 5 1 Drill a hole in the drain pipe a Select a lo...

Page 9: ...clamp loosely using the nuts and bolts included c Align the hole drilled in the drain pipe with the hole in the drain saddle A drill bit or other long narrow object may be used to help align correctly d Use Phillips screwdriver to tighten the clamp Avoid over tightening 3 Install the drain tubing a Slide the black nut onto the end of the black plastic tubing threads facing outward b Insert the end...

Page 10: ...ith the air valve on the low side of the storage tank It has been factory charged and covered with a blue cap 1 Locate the in out port on the top of the tank Wrap the threads with Teflon tape approximately 3 wraps Connect the tank ball valve by threading onto the fitting Do not over tighten 2 Insert the tubing into the quick connect fitting on the ball valve 3 Connect the other end of the tubing t...

Page 11: ... easy to damage due to the nature of the materials of construction A successful installation into these sinks requires a knowledgeable technician with the proper cutting tools We strongly recommend the use of a Relton type device Follow the directions that accompany the tool carefully 2 Faucet Installation Above the Countertop 1 Small Rubber Washer 2 Metal Faucet Hole Cover 3 Large Rubber Washer B...

Page 12: ...te in the water or ice and cause the copper tubing to develop pinhole leaks over time Turning the System On for the First Time Make sure all water supply drain lines are secure and free from leaks Slowly turn the feed valve counterclockwise until fully open the handle should be in line with the tubing as it enters the connection Check the stem seal for leakage If necessary tighten stem nut lightly...

Page 13: ...open until the filter change is complete 1 Remove pre filters from filter housings Use a filter wrench if the housings are too tight 2 Discard used filters but save o rings for re use 3 Clean inside of all housings with a mild soap solution and then rinse with RO water 4 Lubricate the o ring and replace in filter housing 5 Insert the new filters into the appropriate housings and replace the housin...

Page 14: ...urce of feedwater city water well water etc for pressure A booster pump may be required Change in feedwater temperature The reverse osmosis membrane used in your unit is rated at 77ºF and 60psi Water production will decrease approximately 1 5 for each degree that your incoming water is below 77ºF It may be necessary to change to a higher flow membrane and flow restrictor Storage tank pressure is t...

Page 15: ...54 M T1812A75 H R2069QC 100 GPD AAA 1004 M T1812A100 H R1000QC Other Replacement Components Part Description Image H H14FWW33 Filter Housing White OR H10F O Ring for Filter Housing PV2012PME Membrane Housing H S4010ANW Storage Tank White 4 4 Gallon 3 2 Gal Usable Bladder Tank H J2021KW Clip Membrane Housing to Inline Filter H J2025PW Membrane Housing Clip Part Description Image H T5019 Faucet Non ...

Page 16: ...not be liable for damages or delay caused by defective material Products returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAT THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE AL...

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