Apollo 2013 Owner'S Manual & Technical Handbook Download Page 41

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Lubrication and Attachment of An 'A-head Set' Stem To The Fork

Every year your bicycle should have a complete lubrication. This can be quite a complex
task and may be best handled by a professional bicycle mechanic. However, if you feel
capable the following procedure will guide you.

1. Suspend the bicycle so that the front wheel is off the ground.

2. Take the handlebar assembly from the steering tube.

3. Loosen and remove the compression bolt, the top cap assembly and then the stem

clamp bolts.

4. Remove the headset wedge whilst supporting the forks with one hand, then remove

the dust cover upper ball retainer.

5. Pull the forks out of the frame and remove the lower ball retainer.

6. Thoroughly clean and check each part of the headset for damage.

Replace if necessary. (See your dealer to replace the headset).

7. Grease both the head set cups. To work grease into the lower head cup re-fit a ball

retainer into it. Re-attach the forks.

8. Install a bearing retainer into the bearing race and pack it with grease. Push the screw

cup down onto the fork steerer and into position then re-fit the bearing dust cover/
bearing race / headset wedge and spacer.

9. Alter the upper cup by hand until no movement can be detected in the forks.

10. Firmly tighten the stem clamp bolts, then replace and secure the handlebar assembly.

Compression Bolt

Installed

By Factory

Upper Headset Cup

Lower Headset Cup

Headtube

Bearing Dust Cover

Headset Crown Race

Fork

Bearing Retainer

Bearing Race

Spacer

Headset Wedge

Steerer T

ube

Stem Cap

Stem Cap Bolts

Handlebar

APOM0312

Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469

Summary of Contents for 2013

Page 1: ...Bicycle Owner s Manual Technical Handbook 2013 IMPORTANT Please read this manual before using your new bicycle ...

Page 2: ...ts accessories Tyres and tubes are not covered by this warranty Item 8 Warranty coverage on electrical parts for Electric Pedal Assist bikes shall be as listed below Motor 2 years Battery Controller Sensor Battery Charger 1 year The above warranty coverage periods are subject to all the limitations described below This limited warranty is not transferable and shall only apply to normal and ordinar...

Page 3: ... beyond your level of experience or ability you have any further questions General Warning It is your responsibility to correctly maintain your bicycle Failure to maintain or inspect your bicycle may have severe consequences such as losing control when riding and falling which may ultimately result in injury or death The risk of injury or death due to falling is implicit in the many warnings and c...

Page 4: ...Bicycle Care Servicing Pages 22 26 PART 7 Electric Bicycle Manual Pages 69 76 PART 5 Comprehensive Maintenance Page 27 67 PART 8 Contact Addresses Back Cover Warning Important take notice of this symbol throughout this manual APOM0312 Apollo Bicycle Company Pty Ltd ABN 60 001 914 469 PART 6 Folding Bicycle Instructions Page 68 ...

Page 5: ...AINTENANCE 27 Wheels and Tyres 27 Wheel inspection 27 Tyre inspection 28 Recommended tyre pressures 28 Front wheel removal replacement 29 INDEX Rear wheel removal replacement 30 Correct quick release axle setting 31 Hub bearing adjustment lubrication 32 How to fix a flat tyre 33 Tyre valve 34 Steering System 35 Handlebar stem 35 Handlebar forks 36 Bicycle suspension 37 Headset 38 Quill type assemb...

Page 6: ...enient shift lever position The Crossbike or hybrid blends features of the mountain and racing bicycles Its frame is lighter than a mountain bike but heavier than a racing bicycle providing stability and comfort with increased speed PART 2 PARTS IDENTIFACATION Top Tube Seat Seat Post Seat Post Binder Bolt Seat Stay Rear Reflector Rear Brake Wheel Reflector Freewheel Gear Control Cable Rear Deraill...

Page 7: ... and tyres for increased traction and comfort Seat Seat Post Seat Tube Seat Post Binder Bolt Rear Reflector Brake Control Cable Gear Conrol Cable Rear Suspension Damper Rear Brake Wheel Reflector Gear Control Cable Freewheel Rear Derailleur Pedal Crank Arm Bottom Bracket Axle Chainwheel Chainstay Drive Chain Tyre Valve Rim Tyre Shift Lever Brake Lever Control Cables Reflector Upper Fork Suspension...

Page 8: ...ildren s bicycles Top Tube Seat Seat Post Seat Post Binder Bolt Seat Stay Rear Reflector Wheel Reflector Rear Sprocket Training Wheel Crash Pad Handlebar Stem Head Set Head Tube Chainwheel Chainstay Chain Tyre Valve Rim Tyre Handlebar Grip Brake Lever Handlebar Brake Control Cable Reflector Front Brake Brake Pad Front Fork Wheel Reflector Front Hub Spokes Chain Guard Crank Arm Pedal Crash Pad Seat...

Page 9: ...Reflector Rear Brake Wheel Reflector Spoke Protector Disc Rear Derailleur Freewheel Rear Dropout Handlebar Stem Head Set Head Tube Seat Tube Down Tube Front Derailleur Bottom Bracket Axle Toe Strap Toe Clip Pedal Crank Arm Chainwheel Chainstay Chain Tyre Valve Rim Tyre Brake Control Cable Front Reflector Brake Shift Lever Handlebar Front Brake Brake Pad Wheel Reflector Front Fork Front Hub Spokes ...

Page 10: ...e sizes Sizing is based on the distance between the centre of the bottom bracket and the top of the frame seat tube Female riders should take into account the slope of the top tube to determine frame size suitability WARNING For safe riding your bicycle should match your size correctly otherwise you may loose control and fall Ideally there should be a minimum clearance of 25mm between the crotch o...

Page 11: ...kes Suggested Frame Size for Mountain or Hybrid Bikes 4 6 30cm 12 46cm min 5 10 40cm 16 55cm min 6 14 50cm 20 61cm min 12 16 61cm 24 61 69cm 12 plus 37cm 14 5 66 76cm 12 plus 43cm 17 71 79cm 12 plus 50cm 19 5 45cm 18 12 plus 55cm 21 5 50cm 19 5 79 86cm 12 plus 57cm 22 5 52cm 20 5 81 89cm 12 plus 60cm 23 5 53cm 21 56cm 22 12 plus 63cm 25 58cm 23 60cm 23 5 APOM0312 Apollo Bicycle Company Pty Ltd ABN...

Page 12: ...that foot is placed on the pedal Caution Ensure the seat pillar post does not extend beyond the minimum insertion mark Refer to Page 42 on how to adjust the seat height Take special note if your bicycle is fitted with a suspension type seat post 2 Reach When riding it is important not to overextend one s reach To determine the ideal positioning place your elbow against the seat and stretch out you...

Page 13: ...ay be compromised if the stem binder bolt the handlebar binder bolt or the bar end extension clamping bolts are not sufficiently tightened This could result in the rider losing control and falling To check try to twist the handlebar stem assembly whilst the front wheel of the bike is positioned between your legs If the stem twists in relation to the front wheel the handlebars turn relative to the ...

Page 14: ... checks 1 Brakes Check front and rear brakes are working correctly Check brake control cables for wear and ensure they are oiled and properly adjusted Check brake control levers are lubricated and securely fastened to the handlebar Check brake shoe pads for wear and their positioning in relation to the rims 2 Wheels and Tyres Check tyre pressure is as recommended according to the specification dis...

Page 15: ... rattling 7 Cranks and Pedals Check cranks are securely fastened to the axle and are straight Check pedals are properly and firmly attached to the crank 8 Derailleurs Check the front and rear mechanisms are operating appropriately Check control levers are securely anchored Check derailleurs control cables and shift levers are sufficiently lubricated If the gear components come with a separate spec...

Page 16: ...lmets HELMETS When riding your bicycle it is recommended that you always wear an appropriately fitting Australian Standards Approved bicycle helmet This also applies to any passengers you may carry in a child safety seat A bicycle helmet must carry the Australia New Zealand Standards approved mark AS NZS 2063 label fit properly The helmet should be well ventilated comfortable lightweight The weari...

Page 17: ... opening doors or backing out of concealed driveways Sound your bell for a warning when required Train and tram tracks should be crossed at a 90 degree and preferably walk your bicycle over Know how your bicycle operates Practice braking gear shifts and if fitted using toe clips and straps Always apply the rear brake first then the front when braking The front brake is more potent and if it is not...

Page 18: ... front and rear bicycle lights The use of bicycle lights is mandatory for night riding in most Australian States Attach a fully operational lighting set Lights should have a white front lamp and a red rear lamp Use a flashing rear light to improve visibility Charge batteries if battery powered lights are to be used Check wiring connections for dynamo powered lights Avoid riding at night if possibl...

Page 19: ...you are turning The other leg should be kept straight Avoid pedalling through fast or tight corners Rules for Children Any child bicycle rider needs to be taught correct riding skills and behaviour particularly addressing safety before they take to the streets Hopefully by doing so accidents can be avoided 1 Always wear a correct fitting helmet 2 Follow all road rules especially stop signs and red...

Page 20: ...speed bicycles today can range form 5 6 gears to as many as 30 Rear derailleurs are fitted to all multispeed bicycles while front derailleurs are only present on those bicycles with the higher number of gears Gears enable the cyclist to select the most appropriate pedalling resistance best suited for the riding conditions The more gears fitted to the bicycle the greater choice available to the rid...

Page 21: ...ing pressure must be relaxed Failure to ease the pressure when changing gears may result in bicycle damage or could even cause the rider to lose control If a rubbing sound is detected after attempting to alter gears adjust the shifter until the sound ceases Generally the lower gears are for ascending hills and the higher gears are for descending To extend the life of your chain avoid using extreme...

Page 22: ...below bar shifters These shifters are mounted on the underside of the handlebars usually between the grips and the handlebars It is a two finger operating system which uses the thumb and index finger to make the gear selection By pushing the lower larger right shifter with your thumb a lower gear is selected as a larger rear cog is engaged One cog can be selected through one firm push or by contin...

Page 23: ...ops Pulling the shifter towards the bar activates the brakes while shifting the dual control lever in towards the front wheel engages the gears To select a higher gear the small right lever is pushed to engage a smaller rear cog Pushing the large lever inwards activates the large front chainwheel To select a lower gear shift the large right lever inward to engage a larger rear cog One firm push sh...

Page 24: ...ated steel rims To avoid rapid bearing deterioration the hub and bottom bracket bearings need to be removed and re greased if the bicycle has been submerged in water Avoid cycling in the rain or exposure to corrosive materials such as the salt from riding on the beach as much as possible If unavoidable wash and dry your bicycle often and wipe or spray all unpainted parts with an anti rust treatmen...

Page 25: ...bracket of the frame 2 Register the bicycle with the manufacturer distributor and local police 3 If your bicycle is left unattended always secure it to an immovable object such as a lamp post Use a high quality bicycle lock that will resist hack saws and bolt cutters Solid Post Bicycle Frame U Lock Rear Wheel High Security using a U Lock APOM0312 Apollo Bicycle Company Pty Ltd ABN 60 001 914 469 ...

Page 26: ...3 drops form oil can Brake levers oil 2 drops from oil can Monthly Shift levers lithium based grease disassemble Brake cable ends oil 1 drop from oil can 6 monthly Hubs lithium based grease disassemble Bottom bracket lithium based grease disassemble Pedals lithium based grease disassemble Freewheel oil 2 squirts form oil can Brake cables lithium based grease disassemble Derailleur cables lithium b...

Page 27: ...ht 51 Check handlebars are tight 36 Check seat and seat post are tight and comfortably adjusted 41 Check all nuts and bolts are tight 26 6 monthly Lubrication as per schedule 1 24 Check all points as per monthly service 25 Check and replace brake pads if required 48 Check chain for excess play or wear 56 Yearly Lubrication as per schedule 1 24 WARNING All components of the bicycle are subjected to...

Page 28: ...stem expander bolt 17 19 Nm Seat clamp nuts 12 17 Nm Seat post binder nut 15 19 Nm Brake cable fixing nut 7 11 Nm Brake calliper centre bolt nut 1 2 17 Nm Cotterless crank nut 27 Nm Tools needed for making adjustments 1 Adjustable wrench 2 Flathead screwdriver 3 Allen key wrenches 2mm 3mm 4mm 5mm 6mm 8mm 4 Tyre pump 5 Standard multi grip pliers 6 Phillips head screwdriver 7 Open ended or ring span...

Page 29: ...completed by a professional bicycle mechanic as it is quite a complex task In the case of buckled wheels that use rim brakes braking is adversely effected Broken or loose spokes Caution Damaged spokes can create severe instability and have the potential to cause an accident for the rider Before riding ensure that all spokes are present intact and are taut Spoke repairs can be difficult and are bes...

Page 30: ...re pressure is given either as maximum pressure or as a pressure range For riding on smooth slick terrain such as hard packed clay and on deep loose surfaces such as deep dry sand tyres should be inflated to lower pressures at the bottom of the recommended pressure range This helps to cushion the rider against the impact Using high pressures at the top of the recommended pressure range enables a f...

Page 31: ... is achieved When closed the lever should be parallel to the fork to prevent accidental opening when riding 3 When secondary retention devices are present ensure they are properly lodged in the fork ends 4 If fitted firmly fasten both axle nuts 5 Re set the brake quick release and inspect the brake pad clearance If able adjust the brake cable pad clearance WARNING The secondary retention device is...

Page 32: ...heel removal 2 For derailleur geared bicycles hold the rear derailleur spring fully back and feed the top part of the smallest hub cog into the top part of the chain Fit the wheel into the frame 3 For single geared bicycles lift the chain over the axle and onto the cog and fit the wheel onto the frame 4 Ensure the wheel is centred correctly in the frame and then firmly secure both axle nuts To tes...

Page 33: ...els 2 Prior to riding your bicycle ensure that the wheel lever is firmly clamped To correctly clamp your quick release wheels in place refer to the following 1 To set open the lever so that the curved part faces away from the bicycle 2 While holding the lever in one hand spin the adjusting nut manually until it is tight 3 Spin the lever halfway towards the closed position Tighten the adjusting nut...

Page 34: ...apable the process is listed below 1 Take the wheel out of the frame 2 Remove the axle nut cone lock nut and the bearing cone from one side of the hub axle 3 Remove the axle complete with the cone and lock nut from the other side of the hub 4 If your bicycle is fitted with dust caps carefully remove them from both sides of the hub to expose the ball bearings 5 If ball bearings and ball retainers a...

Page 35: ...Replace the rim tape covering the spoke ends if damaged 9 Remount the side of the tyre onto the rim 10 Partially inflate the tube with a hand pump until it starts to take shape 11 Taking care not to twist the valve stem place it through the hole in the rim and work the tube into the tyre 12 Starting either side of the valve use your hands to remount the other side of the tyre by pushing the edge t...

Page 36: ...igh pressure valve In order to inflate tyres equipped with this valve the pump needs to have a special fitting attached to accommodate the valve s narrower profile The service station pump can be used if an adapter is screwed onto the valve stem Inflation involves removing the dust cap unscrewing the valve stem locknut freeing the valve stem by pushing down on it then fitting the pump head and inf...

Page 37: ... head Set headstem system Etched on the stem is a mark about 65mm up from the bottom with the words max height or minimum insertion Never ride a bicycle if the stem has been raised so that the minimum insertion max height line can be seen The front brake cable is routed through a hole in the front of the stem on some MTB bikes Adjusting the height on this type of stem means you will need to re adj...

Page 38: ...g back and slightly down The drop style handlebars of racing bicycles should have the ends angled toward the rear wheel hub A single Allen key or hexagonal bolt is used to secure the handlebar into the stem on MTB and Racing style bicycles BMX bicycles may have four clamping bolts These should be tightened to 18Nm Ensure that the curved rake of the fork is angled to the front of the bicycle when s...

Page 39: ...formation refer to the separate leaflet included with your bike where supplied or seek assistance from your specialist dealer WARNING Failure to inspect and correctly adjust the suspension system may result in suspension malfunction potentially causing you to lose control and fall Keep all exposed moving portions of the suspension system clean and lubricated CAUTION Suspension adjustment should on...

Page 40: ... is securely fastened A head Set Type Assemblies When assembling a new bike with this type of fitting the dust cap covering the Allen head bolt needs to be removed and the bolt holding the top plug undone Remove the cardboard cover Slip the handlebar stem over the exposed fork steerer and replace the top plug The handlebars and the forks need to be facing the front Using the Allen head centre bolt...

Page 41: ...of the headset for damage Replace if necessary See your dealer to replace the headset 7 Grease both the head set cups To work grease into the lower head cup re fit a ball retainer into it Re attach the forks 8 Install a bearing retainer into the bearing race and pack it with grease Push the screw cup down onto the fork steerer and into position then re fit the bearing dust cover bearing race heads...

Page 42: ... nut D onto fork neck and alter the head set as usual Connect the upper cable to the left brake lever Discard cable ferrule provided on the upper cable if your lever is already equipped with a cable adjuster Hook the two cable ends 1 to the top hooks B1 of the rotor bearing unit Screw the adjusting barrels into the upper cable stop Pull rotor bearing unit downward to pick up the slack of cables Ad...

Page 43: ...nce tasks needs to include inspection and adjustment of the seat post binder bolt and the seat fixing bolt ensuring both are firmly secured When the seat post is removed from the frame a mark about 65mm up from the bottom can be observed with the words max height or minimum insertion At all times a minimum of 65mm of seat tube must always remain in the frame Never ride a bicycle with the minimum i...

Page 44: ...itted with two types of seat clamps The majority use a steel clamp with hexagonal nuts on either side to tightened The second type a micro adjustable clamp uses a single vertically mounted Allen head fixing bolt which is tighten A quick release mechanism may also be used The operation of a Quick Release seat post mechanism is the same as for Quick Release hubs Refer to Page 31 To test the tension ...

Page 45: ...by pushing backwards on the pedal This activates a brake in the rear hub and allows the rider to slow or stop Inspection The brake levers and the brake pads are the two main components that need to be checked to ensure your brakes are functioning effectively Positioning of the brake levers should be checked to ensure they can be easily reached by the rider s hands and alterations made as necessary...

Page 46: ...im 3 Re fasten the lock nut If the clearance between the brake pad and the rim cannot be set to 2mm or less using the above process the cable length may need to be altered To do this 1 Screw the barrel adjuster in completely 2 Press the pads against the rim 3 Un fasten the cable anchor bolt and use pliers to pull the cable through 4 Re fasten the cable anchor bolt 5 Test the brake lever by applyin...

Page 47: ...d the shoe against the rim and swap the position of the 6mm and 3mm B washer so that A is maintained at 39mm or more Refer to the following diagram for clarification 5mm Allen Key Spring hole Stopper pin 39mm or more A Washer Link fixing bolt 3mm washer B 6mm washer B Washer A Washer B Washer Shoe Fixing Link Shoe Fixing Nut 5mm Allen Key 39mm or more A Washer Link fixing bolt APOM0312 Apollo Bicy...

Page 48: ...crews to correct the balance 6 Check the brake operation and shoe clearance by fully squeezing the brake lever repeatedly about 10 times Loosen and then re fasten the cable fixing bolt as per Step 4 until adjustment is correct Make any fine alterations via the adjusting screw at the brake lever 5mm Allen Key 5mm Allen Key 5mm Allen Key 5mm Allen Key 5mm Allen Key 5mm Allen Key 5mm Allen Key 5mm Al...

Page 49: ... Fig 3 To connect the braking cables refer to the following steps and Fig 1 1 Attach the braking cable to the straddle cable bridge 2 Set the straddle cable as in Fig 1 and alter the shoe rim until a clearance of 1 5mm on both sides is achieved 3 Fasten the straddle cable with the cable fixing nut to a tightening torque of 5 Nm to 7 Nm 4 Trim the excess straddle cable and connect the cable cap Ref...

Page 50: ...y Do not ride the bicycle until the brakes are working effectively Disc Brake Adjustment Mechanical 1 Ensure the fixing bolts are securely fastened to the disc brake mount 2 Adjust the callipers active lever as close to the rotor as possible 3 Adjust the neutral side with the relevant adjuster If your disc brakes allow adjustment of the calliper toe in check 1 The clearance is even from front to b...

Page 51: ...areas free from traffic hazards or obstacles until operation becomes a reflex action Failure to do so could result in the cyclist losing control of the bicycle and falling It is also recommended that the straps be kept loose initially and gradually tightened as the rider s skill in using the pedals increases However toe straps should never be tight when riding in traffic Inspection Every month the...

Page 52: ...sted on many clipless pedals For further instruction on how to do this consult your dealer WARNING Clipless pedals should only be used with shoes specifically made to fit the make and model of the pedal being used WARNING Clipless pedals require a certain level of skill to operate safely Riders should repeatedly practice using such pedals in areas free from traffic hazards or obstacles until opera...

Page 53: ... chainwheel side of the bicycle in a clockwise direction The left pedal is marked with an L on the axle and it is attached to the other side in an anti clockwise direction To attach place the pedals into the correct crank arm and wind on by hand as tightly as possible in the appropriate direction Use a 15mm wrench to fasten more securely Removing a pedal is the reverse process of attaching The rig...

Page 54: ...crank axle nuts are tight Adjust the bottom bracket bearings as necessary Remove the chain and test for crank movement on the axle by attempting to move the cranks from side to side with your hands Only very slight movement in the bottom bracket should be noted Rotate the cranks Adjust and oil if they do not spin freely or a grinding noise is detected Check the chainrings for any broken teeth and ...

Page 55: ...washer 4 Use a screwdriver to turn the adjusting cone clockwise and remove 5 Remove the left ball retainer slide the crank assembly out of the frame to the right and remove the right ball retainer Once the crank is dismantled clean all bearing surfaces and the ball retainers and check for wear Replace any damaged parts and pack grease into the ball bearing retainers Re assemble the crank in the re...

Page 56: ...wear Replace any damaged parts and pack grease into the ball bearing retainers Re assemble the crank in the reverse order of the procedure listed above Three Piece Crank Removal To remove Cotterless cranks you will need to use a specific removing tool Follow the outline below to guide you through the process 1 Use a coin or a screwdriver to remove the dust cap 2 Remove the flange nut or bolt and w...

Page 57: ... dust cap 2 Gently tap the crank arm with a mallet 3 Re tighten the flange nuts and refit the dust caps Lubrication and Replacement Cartridge Bottom Bracket Freeplay cannot be removed from a cartridge bottom bracket It is a sealed unit and is designed to be replaced as an entire unit when it is worn out Once the cranks have been removed a specific extraction tool is required to remove the cartridg...

Page 58: ...e arm clip if fitted 2 Move the wheel in the frame until the chain has approximately 10mm of vertical movement when checked in the centre between the chainwheel and the rear sprocket Moving the wheel forward loosens the chain and backward movement will make it tighter 3 Centre the wheel in the frame and re tighten the axle nuts To remove a chain from one of these bicycles Prise off a U shape plate...

Page 59: ...tool and punch the rivet into place Take care not to push rivet too far through the side plate Derailleur geared bicycles can now be fitted with some new types of chains that do not require special tools to remove or replace Instead a new special disposable connecting link is used every time you disassemble the chain For further details on these particular chains including installation guidelines ...

Page 60: ...lling if desired Coaster hub brakes come in several different models Regardless of which style is fitted to your bicycle only minimal maintenance is required by the rider The coaster hub sprocket should be kept clean and lubricated whenever the chain is oiled Any adjustments or replacements are best handled by a professional bicycle mechanic since the coaster hub s internal mechanisms are very com...

Page 61: ...r system For further information relating to your derailleur system refer to the separate specific manual supplied with your bicycle otherwise consult your professional bicycle mechanic Inspection Review the overall functioning of the derailleur system at least monthly Begin by testing the rear derailleur Check that it moves the chain easily and speedily from one cog to the next with no rubbing af...

Page 62: ... with the chain still in second gear turn the adjuster anti clockwise until just before the chain makes noise against the third gear This adjustment increases the tension of the inner cable If after completing the above process further adjustment is still required stand behind the bike Shift the chain to the smallest rear cog and the largest front chainwheel and loosen the cable fixing bolt Also c...

Page 63: ...est chainring Move the shifter until the derailleur guide pulley and the sprocket are aligned Rotate the L adjustment screw until it meets resistance The derailleur will move outward and throw the chain off the sprocket when pedalling if the screw is turned in too far Conversely if the adjustment stops the derailleur moving far enough the chain may not engage in low gear Test the adjustment by rap...

Page 64: ...ering the cable tension adjuster on the shifter levers enables the positioning to be fine tuned to a lower or higher location Increasing tension moves the derailleur to a higher position and lessening the tension moves it to a lower position After making any adjustments it is important to test the gears in all possible front and rear chain positions If the chain rubs against the cage when on the i...

Page 65: ...ll reflectors are clean intact and securely fastened The front and rear reflectors should be vertically aligned and the wheel reflectors should be secured opposite the valve within 75mm of the rim When riding at night in addition to the reflectors the bicycle should also be equipped with powered lights Reflective tape on the rider s clothing is also recommended to increase visibility WARNING The r...

Page 66: ... when choosing a lock for the range available is considerable but not all are necessarily effective anti theft devices 4 Lights For safety it is recommended your bicycle should always be fitted with lights when riding at night or in other low light conditions These should be used in conjunction to your bicycle s fitted reflectors Although the range of lights available is extensive all front lights...

Page 67: ... under the seat for discreet storage for all your essentials such as tools a spare tube or a puncture kit Other small bags are also available to fit on the handlebars or in the corner of the main frame 11 Bar Ends Fitted to the ends of Mountain Bicycle handlebars bar ends increase the rider s hand positioning options especially when climbing a hill 12 Computer A multi function device enabling the ...

Page 68: ...tyre to correct pressure Spoke protruding into rim File down spoke When the brakes are applied Brake blocks worn Replace brake blocks they squeal squeak Brake blocks rim greasy wet or dirty Clean blocks and rim Brake block toe in incorrect Correct block toe in Brake arms loose Secure mounting bolts Wobbling wheel Axle broken Replace axle Wheel out of true True wheel Hub cones loose Tighten hub bea...

Page 69: ...cate If problem persists replace freewheel Incorrect gear shifting Derailleur cables sticking stretched damaged Lubricate tighten replace cables Front or rear derailleur not adjusted properly Alter derailleurs Indexed shifting not adjusted properly Alter indexing Steering not accurate Wheels not aligned in frame Align wheels correctly Headset loose or binding Adjust secure headset Front forks or f...

Page 70: ...T 6 FOLDING BICYCLE INSTRUCTIONS 3 Adjust seat height and unfold pedals 1 Unfold fold the bikes mainframe and lock pull to lock 2 Unfold fold the handlebar stem and lock twist to lock APOM0312 Apollo Bicycle Company Pty Ltd ABN 60 001 914 469 ...

Page 71: ...It is important that you understand the operation of each of these two functions Failure to do so may cause damage to the motor battery pack charging unit or other major components You should also read the standard bicycle parts operation of your new bike that comes with this owners manual especially if you have not ridden a bicycle for some time While the components of this model may look similar...

Page 72: ...u have purchased the bike in a packing condition that requires some minor assembly we recommend you have the bike checked by a qualified local dealer before use Please note The position of the motor may vary depending upon which Apollo model you have selected You may either have a rear hub motor or front hub motor as pictured BATTERY INDICATOR THROTTLE PEDALS MUDGUARDS FRONT HUB MOTOR REAR CARRIER...

Page 73: ...ing in conditions that force you to start and stop often i e city traffic will cause the motor to use more energy Proper gear usage Pedaling in the correct gear for the terrain will help save energy for both you and the battery Poor maintenance A dry or dirty chain and under inflated tyres will cause the motor to use more energy WHAT YOU CAN DO TO MAXIMISE RANGE Charge the battery under room tempe...

Page 74: ...re of the charger during charging may become 40 60 C Do not cover the charger or place objects on it Place the charger firmly on a flat dry surface Do not short circuit the terminals by using metallic objects WARNING Keep the battery away from water Pouring water on the battery may result in short circuit overheating or permanent damage of the battery Do not submerge the battery Soaking the batter...

Page 75: ...tery level indicator will show a series of red bars and then pedal just like you would on a normal bike When the battery is switched on your bike provides electrical assistance whenever the rider operates the pedals Remember that this mode provides the greatest range capability When the bike provides pedal assist functionality the motor power automatically shuts down at the speed of 25 km h The pe...

Page 76: ... conditions the following failures may occur Indicator does not light up at all even after full charge Re charging is recommended again for at least 4 hours Assistance power is not supplied while the indicator is on Re charge the battery again REAR LUGGAGE CARRIER When a carrier is fitted when you carry luggage on the carrier make sure everything is securely fixed and free from the rear wheel chai...

Page 77: ...ondition keep it clean If your frame or a component is dirty clean it with a soft cloth soaked in a mild detergent mixture CAUTION Do not use high pressure water or air hoses to clean your electric bike This can force water into the electric components and may cause malfunction AVOID LEAVING YOUR BICYCLE OUTSIDE IN POOR WEATHER CONDITIONS When not in use keep your electric bike in a location where...

Page 78: ...d the number of times is has been cycled charged and discharged Turn off the power switch Disconnect the charger from the battery once the charge cycle is complete Side mount the battery into the bicycle and secure by using the key lock situated above the key switch CAUTION Always ensure that the battery is secured in the LOCK position so that there is minimal movement sideways CAUTION Charge the ...

Page 79: ...ND YOU ALSO REGISTER YOUR BIKE ONLINE WITH APOLLO AT www apollobikes com register 10 0 70 69 20 1 37 138 30 2 07 207 40 2 76 276 50 3 45 345 60 4 14 414 70 4 83 482 80 5 52 551 90 6 21 620 100 8 89 689 110 7 58 758 120 8 27 827 130 8 96 896 140 9 65 965 150 10 34 1032 160 11 03 1103 PSI BAR kPa PSI BAR kPa PURCHASE RECORD TYRE PRESSURE CONVERSION CHART SERIAL NUMBER LOCATION SERIAL NUMBER LOCATED ...

Page 80: ...pollo Bicycle Co Pty Ltd ABN 60001 914 469 PO Box 5125 Studfield Victoria 3152 Ph 03 9881 6600 Fax 03 9881 6666 Bikes International Limited 44E Dalgety Drive Manukau City Auckland NZ Ph 09 261 2646 Fax 09 261 2648 Apollo is Distributed by ...

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Apollo 2013, Owner'S Manual & Technical Handbook

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