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Grease rub blocks and column surface contacting rub blocks 

 

Change the hydraulic fluid - good maintenance procedure makes it mandatory to keep hydraulic fluid clean. No hard 

fast  rules  can  be  established;  -  operating  temperature,  type  of  service,  contamination  levels,  filtration,  and  chemical 

composition of fluid should be considered. If operating in dusty environment shorter interval may be required. 

Special Maintenance Tasks 

NOTE: 

The following items should only be performed by a trained maintenance expert: 

 

Replacement of hydraulic hoses. 

 

Replacement of chains and rollers. 

 

Replacement of cables and sheaves. 

 

Replacement or rebuilding air and hydraulic cylinders as required. 

 

Replacement or rebuilding pumps / motors as required. 

 

Checking of hydraulic cylinder rod and rod end (threads) for deformation or damage. 

CAUTION!! 

Relocating or changing components may cause problems. Each component in the system must be compatible; an 

undersized or restricted line will cause a drop in pressure. All valve, pump, and hose connections should be sealed 

and/or capped until just prior to use. Air hoses can be used to clean fittings and other components. However, the air 

supply must be filtered and dry to prevent contamination. Most important is cleanliness; Contamination is the most 

frequent cause of malfunction or failure of hydraulic equipment. 

Summary of Contents for HW-9KOH

Page 1: ...1 INSTALLATION MANUAL OPERATION INSTRUCTIONS OVERHEAD CAR LIFT 2 POST LIFT AUTO HOIST APlusLift HW 9KOH...

Page 2: ...rface Only on concrete surface a minimum of 4 thick and 3 500 psi tensile strength with steel or fiber mesh reinforcement DO NOT install this lift over concrete expansion joints or cracks Check with y...

Page 3: ...3 Caution Labeling Exemplification...

Page 4: ...4 TABLE OF CONTENTS 1 INTRODUCTION 2 INSTALLATION OPERATION 3 MAINTENANCE SAFETY...

Page 5: ...mns 16 Hex Bolts washers nuts for column extensions mounting to columns 4 lift arms 4 Arm pins Connect arms to carriage 1 Power Unit 220 Voltage single phase w manual release handle 4 Bolts washers nu...

Page 6: ...6 Fig 1 Diagram...

Page 7: ...7 Fig 2 Minimum size of a SLAB L100 x W216 x H6 3000PSI Or Two concrete footings 2 ft x 2 ft with 30 deep 3000PSI...

Page 8: ...are inside the columns or banded to the columns Remove the power unit box four swing arms from the lift next remove the bolts holding the two columns together Remove the top column from the bottom col...

Page 9: ...the cylinders are properly seated into the cylinder hole in the base plate If they are the round part of the cylinder will be sitting down on the steel flat Take the equalizer cables Using vise grips...

Page 10: ...Connect the short hose to 4 3 inches extended fitting in bottom of cylinder Connect Long hydraulic hose to the TEE fitting in power unit Run the long hose up the side of column Run the hose cross the...

Page 11: ...wire length more than 10mm wire size should be 4MM2 Diagram of electrical system for single phase MOTOR M1 Motor KM Contactor SB Button SQ Limit Switch HYDRAULIC FLUID Remove the vent plug from the to...

Page 12: ...e almost at the same time with each side When cables are adjusted properly they should be fairly tight DUAL POINT LOCK RELASE Figure 5 FINAL ASSEMBLY Check all bolts and nuts to make sure they are tig...

Page 13: ...proper weight distribution center of gravity should be midway between adapters Swing arms under vehicle to allow adapters to contact at the manufacturer s recommended pick up points Use caution before...

Page 14: ...all bolts and nuts every six months Hydraulic Oil If your lift will raise all the way to the top of the hydraulic tank is full of hydraulic oil The hydraulic oil should be changed once a year along w...

Page 15: ...ds Never use lift to raise one end or side of vehicle Always raise vehicle about 3 and check stability by rocking vehicle Prior to lowering vehicle walk around the lift and check for any objects that...

Page 16: ...ASE OPERATION IMMEDIATELY Inspect correct and or replace parts as required Daily Pre Operation Check 8 Hours 1 Check safety lock audibly and visually while in operation 2 Check safety latches for free...

Page 17: ...d rollers Replacement of cables and sheaves Replacement or rebuilding air and hydraulic cylinders as required Replacement or rebuilding pumps motors as required Checking of hydraulic cylinder rod and...

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