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Removing your PT-500 from service must be done with care. It’s easy to create an unsafe situation, or 
damage your sensor, if you are not careful to follow these guidelines:

• 

For sensors installed via NPT process connection, make sure the pressure is completely removed from 
the line or vessel. Follow any and all procedures for safely isolating any media contained inside the line 
or vessel.

• 

Remove the sensor with an appropriately sized wrench (per your process connection).

• 

For suspended sensors, retrieve the sensor from the vessel. Follow any and all procedures for safely 
isolating any media contained inside the line or vessel.

• 

Carefully clean the sensor’s fitting and diaphragm of any debris (see General Care) and inspect for 

damage.

• 

Store your sensor in a dry place, at a temperature between -40° F and 180° F.

•  Removal Instructions

 

DANGER

: Removing your process connected PT-500 Pressure Transmitter while there 

is still pressure in the line could result in injury or death.

Your PT-500 series pressure transmitter is very low maintenance and will need little care as long as it is 
installed correctly. However, in general, you should:

• 

For process connected sensors, keep the transmitter and the area around it generally clean. 

• 

Avoid applications for which the transmitter was not designed, such as extreme temperatures, contact 
with incompatible corrosive chemicals, or other damaging environments.

• 

Inspect the threads whenever you remove the transmitter from duty or change its location.

• 

Avoid touching the diaphragm. Contact with the diaphragm, especially with a tool, could permanently 

shift the output and ruin accuracy.

• 

Clean the diaphragm or the diaphragm bore only with extreme care. If using a tool is required, make 

sure it does not touch the diaphragm.

Chapter 3: Maintenance

•  General Care

 

IMPORTANT

: Any contact with the diaphragm can permanently damage the sensor. 

Use extreme caution.

 

NOTE

: If your PT-500 has a vent tube, do not seal, cover, or close the vent tube with 

anything other than an APG-provided venting cap or desiccant drying cartridge (See Fig-
ure 4.1 and 4.2). Unapproved seals or covers will prevent proper sensor operation.

Summary of Contents for PT-500 Series

Page 1: ...APG R Doc 9002823 Rev C6 08 16 PT 500 Analog Output Series User Manual 4 20 mA 0 5 VDC 0 10 VDC mV V ...

Page 2: ...4 Electrical Installation 5 Removal Instructions 5 Chapter 3 Maintenance 5 General Care 5 Zero Adjust 6 Vent Tube Drying 6 Repair and Returns 7 Chapter 4 Hazardous Location Installation and Certification 8 Intrinsically Safe Wiring Diagram 8 Non Incendive Wiring Diagrams 9 CSA Certificate of Compliance 10 13 NOTE Wiring and CSA Certification information in this User Manual is specific to the Analo...

Page 3: ...pinout table Please ensure that the part number and pinout table on your label match your order The following electrical ratings and approvals are also listed on the label Please refer to the Certificate of Compliance at the back of this manual for further details IMPORTANT Your 4 20 mA PT 500 MUST be installed according to drawing 9002803 Intrinsically Safe Wiring Diagram or Non Incendive Wiring ...

Page 4: ...material and workmanship under normal use and service of the product for 24 months For a full explanation of our Warranty please visit https www apgsensors com about us terms conditions Contact Technical Support to recieve a Return Material Authorization before shipping your product back Scan the QR code below to read the full explanation of our Warranty on your tablet or smartphone ...

Page 5: ...PT 500 with Removable Plastic Nose Cone PT 500 with Tri clover Sanitary Fitting 88 9mm ø3 50 REMOVABLE SENSOR CAGE ASSEMBLY 7 14 181 3mm 2 00 50 8 6 44 163 5mm ø 188 THRU PROTECTIVE CONE 25 4mm ø1 00 1 1 2 SANITARY FITTING 50 3mm ø1 98 5 29 134 4mm 7 40 187 9mm 2 24 56 9mm ø3 50 88 9mm NON REMOVABLE SENSOR CAGE ASSEMBLY PT 500 with Welded Anti snag Cage ...

Page 6: ...ft 140 88 m 300 psig Electrical Supply Voltage at sensor 4 20 mA 9 28 VDC 0 10 VDC 14 28 VDC 0 5 VDC 9 28 VDC mV V 10 VDC Output Signal 21 C 3 30 mA max Protection Reverse Polarity and Surge per IEC 61000 4 5 Load Limitation R max Vs 12V 0 02A 0 042Ω per ft of cable Startup Time 4 20 mA 100 ms 0 10 VDC 300 ms 0 5 VDC 300 ms Current Draw 4 20 mA 3 30 mA 0 10 VDC 3 mA 0 5 VDC 3 mA Materials of Const...

Page 7: ...2O MMH2O FWC D Output L1 4 20 mA 2 wire L3 0 5V 4 wire L9 10 mV V 4 wire L10 0 10V 4 wire L5 Modbus RTU 4 wire RS 485 Pressure reading only L31 Modbus RTU 4 wire RS 485 Level calculations tank volume E NPTM E0 1 2 NPTM fitting for conduit with pigtail E5 Pigtail without conduit connection F Process Connection P1 1 2 NPTM with removable plastic nose cone P5 1 4 NPTF P37 Welded Cage anti snag 1 piec...

Page 8: ...f the threads so it does not unravel as you screw the sensor into place Unraveling can cause uneven distribution and seal failure For straight threads use an o ring Always start screwing in your sensor by hand to avoid cross threading Thread failure can be a problem if you damage threads by over tightening them or by crossing threads For suspension mounting the PT 500 drill a 3 16 hole into the 1 ...

Page 9: ...re in the line could result in injury or death Your PT 500 series pressure transmitter is very low maintenance and will need little care as long as it is installed correctly However in general you should For process connected sensors keep the transmitter and the area around it generally clean Avoid applications for which the transmitter was not designed such as extreme temperatures contact with in...

Page 10: ...atically adjust to changes in barometric pressure We recom mend that PT 500A transmitters be zeroed upon receipt and after major weather events Condensation in the vent tube can damage the electronics in your sensor resulting in unreliable readings APG offers two methods of preventing vent tube condensation a venting cap and a desiccant drying cartridge The venting cap is a PVC tube with a hydroph...

Page 11: ...ne chat at www apgsensors com Please have your PT 500 s part number and serial number available See Warranty and Warranty Restrictions for more information Repair and Returns Figure 3 4 NOTE Desiccant crystals change from blue to pink as they become saturated Car tridge must be replaced when all crystals have saturated Figure 3 3 IMPORTANT Do NOT use desiccant cartridge in the presence of vapors o...

Page 12: ...8 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Chapter 4 Hazardous Location Installation and Certification Intrinsically Safe Wiring Diagram ...

Page 13: ...9 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Non Incendive Wiring Diagram ...

Page 14: ...thout either indicator for Canada only Eshwar Kashyap Issued by Eshwar Kashyap PRODUCTS CLASS 2258 03 PROCESS CONTROL EQUIPMENT Intrinsically Safe and Non Incendive Systems For Hazardous Locations CLASS 2258 83 PROCESS CONTROL EQUIPMENT Intrinsically Safe and Non Incendive Systems For Hazardous Locations Certified to U S Standards Class I Div 2 Groups C and D Class I Zone 2 Group IIB Ex nL IIB T4 ...

Page 15: ...T 500 xxxx Pressure Transmitter Rated 10 28VDC 4 20mA Maximum Ambient 85 C Temperature Code T4 Maximum Working Pressure 10 000 PSI Non Incendive with the following Entity Parameters Vmax Ui 28V Imax Ii 110mA Pmax Pi 0 77W Ci 0µF Li 0µH Notes for Models PT 400 PT 500 1 The x in the Model designations may be any alpha numeric character to denote minor mechanical options not affecting safety 2 These ...

Page 16: ...ximum Working Pressure 10 000 PSI Installed as per Drawing 9002794 Ambient Range 40 C to 85 C Enclosure type IP65 Intrinsically safe with the following entity parameters Vmax Ui 28V Imax Ii 110mA Pmax Pi 0 77W Ci 0 055µF Li 7 95µH Model PT 500 xxxx Pressure Transmitter Maximum Ambient 85 C Temperature Code T4 Maximum Working Pressure 10 000 PSI Entity parameters as follows Vmax Ui 28V Imax Ii 110m...

Page 17: ...tection by intrinsic safety i CAN CSA C22 2 No 60079 15 12 Electrical apparatus for explosive gas atmospheres Part 15 Construction test and marking of type of protection n electrical apparatus CAN CSA C22 2 No 60529 05 Degrees of protection provided by enclosures IP Code UL 508 17th Edition Industrial Control Equipment UL 913 7Th Edition Intrinsically Safe Apparatus and Associated Apparatus for us...

Page 18: ...Automation Products Group Inc Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com APG R ...

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