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6   

15.   Install body in bench vise, remove the yoke clamp screw (5). 

Peel the protective cap () off the yoke clamp (0).

16.   Using a /4” box end wrench, remove the yoke clamp 

connector (1) and lift off the yoke clamp (0).  Remove the 

body from the vise and unthread the vise mounting tool.

17.   Insert a dowel through the 

open end of the yoke clamp 

connector (1) and push 

out the filter guard (22).

18.   Install body in bench vise. After removing the protective cap 

() from top of DIN handwheel (4), use a 6mm hex key to 

loosen and remove the handwheel connector ().  Lift the 

handwheel (4) off the body.

19.   Remove the o-ring (13) and filter (35) from the backside of 

the handwheel connector ().  Remove the face o-ring (4). 

0.   Using a 5mm hex key, remove the remaining blanking plugs 

(7,1) from the body (1). Remove all o-rings (1,8) from 

the blanking plugs.

NOTE

: Up until September 2002, Apeks used a white 

disc filter known as the Porvair filter in it’s yoke model 

first stages. While Porvair was an excellent filter for 

air, it was determined to not be acceptable for use 

with enriched air nitrox (EAN). Since Apeks preferred 

all of it’s models to be EAN40 compatible new, out of 

the box, the Porvair filter was discontinued. Apek’s 

standard conical filter (pn AP1472 as used with the DIN 

connection) was substituted. Please note that where 

the Porvair filter was loaded into the front of the yoke 

connector, the conical filter gets loaded from the back of 

the connector. To enhance the cosmetics of a regulator 

inlet with a conical filter installed, a new filter guard 

(AP1406/1) was designed to install into the front of the 

connector. DO NOT mistake the filter guard as a filter. It 

is to be used only in conjunction with the conical filter.  

  

Before starting reassembly, perform parts clean-

ing and lubrication in accordance with 

Procedure 

a: cleaning and lubricating

 (p. 16).

THIS ENDS DISASSEMBLY

Removal of Yoke Connection

NOTE:

 

 

For removal of DIN connection, go directly to step 18

Removal of DIN Connection

Removal Porvair filter

Summary of Contents for ATX 200

Page 1: ...Technical MAINTENANCE Manual FSR FST FIRST STAGE...

Page 2: ...LY 10 FINAL TESTING 10 Table 1 Troubleshooting Guide 11 Table 2 List of Tools and Service Kits 12 Table 3 Torque Specifications 13 Table 4 Test Bench Specifications 13 Table 5 Recommended Cleaners and...

Page 3: ...up to the technician s discretion whether or not a full overhaul is required General Guidelines 1 In order to correctly perform the procedures outlined in this manual it is important to follow each st...

Page 4: ...d DISASSEMBLY PROCEDURE 1 Use an 11 16 open end wrench to remove the MP hose from the first stage body 12 Using the o ring removal tool pn 944022 remove the o ring from the male end of the hose 5 Usin...

Page 5: ...ide facing up diaphragm side Using a small wooden dowel insert the dowel into the center hole at a slight angle Press on the inside edge of the crown 14 To keep the crown from tilting press evenly aro...

Page 6: ...the Porvair filter in it s yoke model first stages While Porvair was an excellent filter for air it was determined to not be acceptable for use with enriched air nitrox EAN Since Apeks preferred all...

Page 7: ...0 into the body Run your finger around the edge of the diaphragm to make sure it is properly seated 4 Place the spring carrier 9 flat side down in the center of the diaphragm 10 Set the main spring 8...

Page 8: ...21 to 14 7 ft lbs 20 Nm InstallationofYokeConnection 15 Attach the dust cap 23 to the yoke clamp 20 by stretch ing it over the flange at the top of the yoke clamp Thread the yoke clamp screw 25 into...

Page 9: ...lose the cylinder Failure to do so may cause a rupture to the MP hose and or MP gauge which in turn can lead to personal injury Refer to Table 1 Troubleshooting Guide p 11 for the causes of high or un...

Page 10: ...t stage from the cylinder valve and secure the dust cap in place THISCONCLUDESTHESERVICEPROCEDURES FOR THE FSR FST FIRST STAGE External Leak Test 1 After disconnecting the MP test gauge from the first...

Page 11: ...ragm seating surface damaged 4 Replace body 5 Diaphragm clamp loose 5 Tighten diaphragm clamp 6 Connector o ring 13 worn or damaged 6 Replace o ring 7 HP plug o ring 18 worn or damaged 4 Replace o rin...

Page 12: ...A Apply torque to parts listed in Table 3 Torque Specifications p 13 N A Apply torque to parts listed in Table 3 Torque Specifications p 13 Apply torque to parts listed in Table 3 Torque Specificatio...

Page 13: ...ings Aqua Lung PN 820466 or Lubrication Technologies 310 Morton Street Jackson OH 45640 800 477 8704 Oakite 31 Acid bath for reusable stainless steel and brass parts Oakite Products Inc 50 Valley Road...

Page 14: ...DO NOT place plastic rubber silicone or anodized aluminum parts in vinegar 3 Remove parts from the ultrasonic cleaner and rinse with fresh water If tap water is extremely hard place the parts in a ba...

Page 15: ...15 Maintenance Notes...

Page 16: ...0 First Stage only w DIN AA0210 ATX200 First Stage only w Yoke AA0210 1 ATX200 First Stage only w DIN AP0241 AA Service Kit Diaphragm First Stage AP0211 S DIN Connector Satin ATX AP0620 DIN Connector...

Page 17: ...8 Diaphragm 11 AP1479 Valve Lifter 12 AP5102 Body FST 3 8 MP Port XTX AP5300 S Body FST 1 2 MP Port ATX 13 AP1409 O ring 14 AP1419 HP Valve 15 AP1415 Spring 16 AP1299 O ring 17 AP1300 O ring 18 AP5309...

Page 18: ...Lung America 2340 Cousteau Court Vista CA 92081 760 597 5000 www aqualung com TECHNICAL MAINTENANCE MANUAL FSR FST FIRST STAGE REGULATOR Authorized Technician Rev 07 2008 2008 Apeks Marine Equipment...

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