APE D62-52 Spare Parts Manual Download Page 6

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Page 6

GENERAL INF

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DRIVING E

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MODEL D62-52 • D70-52

800-248-8498

WWW.AMERICANPILEDRIVING.

com

TABLE OF CONTENTS

TABLE OF CONTENTS ....................................................................................................................... 6

SAFETY SECTION .............................................................................................................................. 7

DIESEL HAMMER FEATURES & BENEFITS .................................................................................... 12

LUBRICATION INSTRUCTIONS ......................................................................................................

WARNING LABELS ..........................................................................................................................

DIESEL PILE HAMMER D62-52 / D70-52

....................................................................................... 16

CYLINDER LOWER PART ASSEMBLY .............................................................................................. 18

VARIABLE-DELIVERY FUEL PUMP ASSEMBLY

.............................................................................. 20

PUMP COVER ASSEMBLY / PUMP ELEMENT ASSEMBLY BOM..................................................22

PUMP BODY ASSEMBLY / CHECK-NON-RETURN VALVE ASSEMBLY BOM................................23

SUCTION VALVE ASSEMBLY BOM .................................................................................................

STOP VALVE ASSEMBLY BOM ........................................................................................................

CYLINDER UPPER PART ASSEMBLY ............................................................................................... 26

TRIP GEAR ASSEMBLY .................................................................................................................... 28

SET CONNECTING PARTS ASSEMBLY ........................................................................................... 30

LUBE PUMP ASSEMBLY ................................................................................................................. 32

PRESSURE VALVE ASSEMBLY BOM ...............................................................................................

INJECTION VALVE ASSEMBLY BOM

..............................................................................................

PISTON ASSEMBLY BOM ............................................................................................................... 36

TRANSPORT PROTECTING ASSEMBLY BOM ................................................................................ 37

FUEL LINE / BREATHER LINE ASSEMBLY ....................................................................................... 38

LUBE LINE ASSEMBLY ASSEMBLY .................................................................................................

TOOLS AND ACCESSORIES ............................................................................................................

REFERENCE / NOTES ......................................................................................................................

Summary of Contents for D62-52

Page 1: ...T DATION E Q 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING COM COM DEEP FOUNDATION SOLUTIONS APE DIESEL HAMMER SPARE PARTS MANUAL MODEL D62 52 D70 52 Copyright 2020 American Piledriving Equipment Inc All Rights Reserved ...

Page 2: ...ication may be reproduced distributed or transmitted in any form of by any means including photocopying recording or other electronic or mechanical methods without prior written permission of the publisher For permission requests write to the publisher addressed Attention American Piledriving Equipment Manual Division at the address below AMERICAN PILEDRIVING EQUIPMENT INC 7032 S 196th Street Kent...

Page 3: ...48 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re looking for A Table of Contents is included after the Foreword EQUIPMENT OVERVIEW REFERENCE NOTES REFUSAL CRITERIA REPLACEMENT PARTS Description MODEL D62 52 D70 52 Diesel Hammer ...

Page 4: ...r repair parts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warranty expressed or implied and makes no warranty of merchantability of fitness for any particular purpose APE s obligations under this WARRANTY shall not include any transportation charges costs of inst...

Page 5: ...ses regarding your equipment or this manual please consult with your APE dealer for the latest available information Using this Parts manual Refer to the Table of Contents for the page location of applicable sections All weights and measurements are in English and Metric units Please visit www americanpiledriving com for product data sheets and manuals and latest available information FOREWORD DIS...

Page 6: ...AMMER D62 52 D70 52 16 CYLINDER LOWER PART ASSEMBLY 18 VARIABLE DELIVERY FUEL PUMP ASSEMBLY 20 PUMP COVER ASSEMBLY PUMP ELEMENT ASSEMBLY BOM 22 PUMP BODY ASSEMBLY CHECK NON RETURN VALVE ASSEMBLY BOM 23 SUCTION VALVE ASSEMBLY BOM 24 STOP VALVE ASSEMBLY BOM 25 CYLINDER UPPER PART ASSEMBLY 26 TRIP GEAR ASSEMBLY 28 SET CONNECTING PARTS ASSEMBLY 30 LUBE PUMP ASSEMBLY 32 PRESSURE VALVE ASSEMBLY BOM 34 I...

Page 7: ...or store flammable liquids on or near the equipment 9 Insure that all lifting equipment including cranes wire rope slings hooks shackles etc are properly sized for the worst caseloads anticipated during operations 10 If there are any questions about the weights specifications and or performance of the unit contact APE before handling and or operating the equipment 11 Check wire rope clips for tigh...

Page 8: ...r hoses when the machine is in operation 24 Power Unit must always be placed on level stable ground 25 Do NOT remove Power Unit heat shields Do NOT attempt to use the Power Unit without heat shields Severe fires may result A properly maintained fire extinguisher suitable for oil fires MUST be kept in the immediate vicinity of equipment operations 26 When moving and or transporting this equipment i...

Page 9: ... chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety messages The safety messages that are loosened could drop off the equipment Replace any safety message that is damaged or missing If a safety message is attached to a part of the equipment that is replaced install a new safety message on the replacement part Your APE dealer can provide new safety mess...

Page 10: ...tive shoes and eye protection Eye protection includes goggles or a protective face shield Always wear eye protection for cleaning the cooling system Avoid direct spraying of water on electrical connectors connections and components When using air for cleaning allow the equipment to cool to reduce the possibility of fine debris igniting when redeposited on hot surfaces Fluid Penetration Always use ...

Page 11: ...e equipment only at locations that have a ladder or handholds Safety Section Check for the following conditions End fittings that are damaged or leaking Outer covering that is chafed or cut Wire that is exposed in reinforced hose Outer covering that is ballooning locally Flexible part of the hose that is kinked or crushed Armoring that is embedded in the outer covering Ensure that all of the clamp...

Page 12: ... bolted connection for added strength Increased fuel and lube tank capacity which allows for extended use of hammer Bolt on Trip Stop allows for quick trip removal The Octagon shaped lower cylinder provides additional strength to the housing and dissipates heat more evenly which allows for longer run times The NEW 52 series Octagon style lower cylinder is interchangeable between the older 32 and 4...

Page 13: ...e the lower end Lead Guides bolt directly to the Upper Cylinder for added support Bolt on Pusher Style hydraulic trip allows for quick attachment of hydraulic trip components for land off shore and batter applications Ready for bolt on flare kit applications which enables the hammer to fit multiple size leads Flared Lead Guide makes it easy to load in the leads The relocation of exhaust ports allo...

Page 14: ... C A N P ILEDRIVING E Q U I P M E N T ION MODEL D62 52 D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lubrication Instructions ...

Page 15: ...DRIVING WWW AMERICANPILEDRIVING com com Warning Labels When operating the hammer do not exceed 10 blows per inch or 120 blows per foot In cases of setting of the pile it is permitted to increase the blow count to 250 blows per foot but for no more than one foot of driving penetration Pile inspectors should consult the APE factory for permission to exceed these limits Failure to do so will void the...

Page 16: ... N T ION MODEL D62 52 D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Diesel Pile Hammer D62 52 D70 52 A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 17: ...Damping Ring 1 2 9136 01 00 Lower Cylinder Assembly 1 3 136 02 00 Variable Fuel Pump Assembly 1 D62 3 9177 02 00 Variable Fuel Pump Assembly 1 D70 4 9136 03 00 Upper Cylinder Assembly 1 5 135 05 00 Trip Gear Assembly 1 6 136 06 00 Connection Kit 1 7 136 07 00 Lube Pump Assembly 1 8 136 08 00 Impact Block Assembly 1 9 136 09 00 Striking Weight Piston 1 D62 9 9177 09 00 Striking Weight Piston 1 D70 ...

Page 18: ...ODEL D62 52 D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lower Cylinder Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 19: ... QTY REMARKS 9136 01 00 Lower Cylinder Assembly 1 1 9136 01 01 1 Lower Cylinder 1 2 136 01 01 3 Threaded Insert M30 24 3 136 01 01 2 Cylinder Sleeve On Request 2 4 136 01 01 4 Tension Bush 24 5 136 01 02 01 Cylinder End Ring 2 Piece Assembly 1 6 136 01 02 1 Ring 2 Piece 1 7 136 01 00 2 Reduced Screw M36 x 210 12 8 136 01 00 1 Rubber Ring 2 Piece 1 9 136 01 00 5 Washer 1 10 135 01 02 2 Reducer 2 11...

Page 20: ... NUMBER DESCRIPTION QTY REMARKS 136 02 00 Variable Fuel Pump Assembly 1 D62 9177 02 00 Variable Fuel Pump Assembly 1 D70 1 135 02 00 1 Sealing Ring A18x22 2 2 135 02 00 3 Push Cap 1 3 135 02 00 4 Adjustable Washer 0 3 1 4 135 02 00 5 Adjustable Washer 0 5 1 5 135 02 00 6 Adjustable Washer 0 6 1 6 135 02 00 7 Adjustable Washer 0 4 1 7 135 02 00 8 Pressure Spring 14 5x34x1 1 8 135 02 00 9 Push Rod 1...

Page 21: ...ng 35x2 5 1 19 135 02 00 20 Pressure Spring 1 20 135 02 00 21 Spring Retaining Collar 1 21 135 02 00 22 Conical Ring 2 Piece 1 22 135 02 00 23 Guide Sleeve 1 23 135 02 00 24 Holder Ring 1 24 135 02 00 25 Dowel Pin 28x80 4 25 135 02 00 29 Sealing Ring A20x24 1 26 135 02 00 31 Protecting Cap 2 27 135 02 01 Switch Shaft 1 28 135 02 02 Fuel Pump Cover Assembly 1 29 136 02 03 Fuel Pump Element Assembly...

Page 22: ...l Pump Element Assembly D62 138 02 01 Fuel Pump Element Assembly D70 1 135 02 03 1 Round Sealing Ring 42x3 1 2 135 02 03 2 Round Sealing Ring 47x2 5 1 3 Plunger Sleeve 1 4 135 02 03 3 Round Sealing Ring 40x2 5 1 5 Plunger 1 1 2 3 4 5 NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 02 02 Fuel Pump Cover Assembly 1 135 02 02 1 Pump Cover 1 2 135 02 02 2 Ring 1 3 135 02 02 3 Stop Pin 1 4 GB879 1986 Do...

Page 23: ...E PART NUMBER DESCRIPTION QTY REMARKS 135 02 05 Fuel Pump Body Assembly 1 135 02 05 1 Pump Body 1 2 GB879 1986 Dowel Pin 5x40 1 3 GB879 1986 Dowel Pin 6x28 1 1 2 3 NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 02 06 Check Non Return Valve Assembly 1 1 135 02 06 1 Housing 1 2 135 02 06 2 Valve Piston 1 3 135 02 06 3 Pressure Spring 1 4 135 02 06 5 Ring Type Nipple 1 5 135 02 06 4 Screw 1 1 2 3 4 5...

Page 24: ...NPILEDRIVING WWW AMERICANPILEDRIVING com com Suction Valve Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 02 09 Suction Valve Assembly 1 1 135 02 09 1 Sleeve 1 2 GB308 1989 Ball 8 731 1 3 135 02 09 2 Pressure Spring 7 3x8x0 7 1 4 135 02 09 5 Washer 2 5 135 02 09 6 Washer 3 6 135 02 09 3 Washer 2 7 135 02 09 4 Threaded Plug 1 1 2 3 4 5 6 7 A M E R I C A N P I L E DRIVING E Q U I P M E N T ...

Page 25: ... PART NUMBER DESCRIPTION QTY REMARKS 135 02 10 Stop Valve Assembly 1 1 GB893 1986 Cir clip 20x1 1 2 135 02 10 6 Round Sealing Ring 8x3 1 3 135 02 10 1 Valve 1 4 135 02 10 2 Pressure Spring 1 5 135 02 10 7 Valve Screw 1 6 135 02 10 3 Round Sealing Ring 12x3 1 7 135 02 10 5 Pressure Spring 1 8 GB308 1989 Ball 8 731 1 9 135 02 10 4 Threaded Plug 1 1 2 3 4 5 6 7 8 9 A M E R I C A N P I L E DRIVING E Q...

Page 26: ...P M E N T ION MODEL D62 52 D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Upper Cylinder Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 27: ...T NUMBER DESCRIPTION QTY REMARKS 9136 03 00 Upper Cylinder Assembly 1 1 136 3 1 2A Standard Cylinder Extension 1 1 136 18 00 Optional Cylinder Extension 1 1M 2 135 01 02 02A Grease Nipple M10x1 4 3 135 03 05 Plug Screw Diesel 1 4 135 03 04 Plug Screw Oil 1 5 9136 03 01 Upper Cylinder 1 6 135 03 02 Filter Nozzle 3 7 180 03 02 Filter Nozzle 1 8 JB982 Washer 36 4 9 180 03 1 Ratchet 2 10 135 03 00 3 D...

Page 28: ...VING WWW AMERICANPILEDRIVING com com Trip Gear Assembly NOTE Only Active if Drill application is installed NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 05 00 Trip Gear Assembly 1 1 GB91 1986 Split Pin 10x112 1 2 135 05 01 Sheave Pin Assembly 1 3 135 05 00 15 Dowel Pin 25x140 2 4 135 05 00 5 Cover 1 A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P ...

Page 29: ... Shackle 2 135 05 03 Pawl Lever 1 14 GB879 1986 Dowel Pin 8x80 2 15 GB879 1986 Dowel Pin 13x80 2 16 135 05 03 1 Ratchet 1 17 135 05 03 01 Pin 1 18 135 05 00 2 Joint Bolt 2 19 135 05 00 10 Pin 1 20 135 05 00 9 Leaf Spring 2 21 135 05 00 8 Plate 1 22 GB879 1986 Dowel Pin 10x32 1 23 135 05 00 14 Locking Screw M10x30 9 24 135 05 02 Lever 1 25 GB879 1986 Dowel Pin 16x70 1 26 135 05 00 12 Carrier 1 135 ...

Page 30: ...U I P M E N T ION MODEL D62 52 D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Connection Kit A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 31: ...n Kit NO APE PART NUMBER DESCRIPTION QTY REMARKS 136 06 00 Connection Kit 1 1 136 01 00 2 Reduced Screw M36x210 12 2 135 06 00 1 Stud Bolt M16 8 3 135 06 00 5 Locking Nut M16 8 4 135 06 00 6 Locking Screw M16x45 8 NO APE PART NUMBER DESCRIPTION QTY REMARKS For Guide Pad with Trip Gear GB5782 1986 Reduced Screw M24x200 8 NO APE PART NUMBER DESCRIPTION QTY REMARKS For Guide Runner with Lower Cylinde...

Page 32: ... D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Pump Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 33: ...00 2 Sleeve 1 9 135 07 00 12 Plug Screw R1 1 10 135 02 00 31 Protecting Cap 1 11 135 07 00 3 Adapter Tube to Thread 1 12 135 02 00 29 Sealing Ring A20x24 1 13 135 07 00 11 Washer 1 135 07 01 Cylinder Assembly 1 14 18 14 135 07 01 1 Piston 1 15 135 07 01 2 Piston Cylinder 1 16 135 07 01 3 Round Sealing Ring 30x3 1 17 135 07 01 4 Round Sealing Ring 26x3 1 18 135 02 00 12 Round Sealing Ring 22x2 1 20...

Page 34: ...e Valve Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 07 03 Pressure Valve Assembly 1 135 07 03 2 Hollow Screw A6 1 2 JB982 77 Washer 12 2 3 135 07 03 1 Ring Type Nipple 1 4 135 07 03 5 Threaded Plug 1 5 135 07 03 6 Pressure Spring 1 6 GB308 1989 Ball 6 1 7 135 07 03 4 Adapter Tube to Thread 1 8 135 07 03 7 Rounding Sealing Ring 8x2 1 A M E R I C A N P I L E DRIVING E Q U I P M E N T I N...

Page 35: ...NG WWW AMERICANPILEDRIVING com com Injection Valve Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 136 02 02 Injection Valve Assembly 1 135 02 07 3 Locking Plate 2 2 135 02 07 2A Spring Washer 1 3 135 02 02 5 Pressure Spring 1 4 135 02 07 7 Adjustable Washer 2 5 135 02 07 4 Valve Piston 1 6 136 02 02 1 Injection Valve Body 1 7 135 0207 6 Protecting Cap 1 A M E R I C A N P I L E DRIVING E Q U I...

Page 36: ...ton Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 136 08 00 Impact Block Assembly 1 2 136 08 00 1 Impact Block 1 3 136 08 00 2A Piston Ring 5 136 09 00 Striking Weight Piston Assembly 1 D62 917 09 00 Striking Weight Piston Assembly 1 D70 5 136 09 00 1 Striking Weight Piston 1 D62 5 177 09 00 1 APE Striking Weight Piston 1 D70 6 136 08 00 2A Piston Ring 7 7 136 09 00 2A Catch Piston Ring 1 A ...

Page 37: ...ANPILEDRIVING WWW AMERICANPILEDRIVING com com Transporting Protecting Kit NO APE PART NUMBER DESCRIPTION QTY REMARKS 136 10 00 Transporting Protecting Kit 1 1 136 10 03A Rain Cap 1 2 136 10 04A Piston Stop 2 3 135 06 00 4 Dowel Pin 40x75 1 4 135 06 00 2 Reduced Screw M24 1 5 136 10 01 01A Securing Clamp 1 6 135 10 00 1 Locking Screw Travel Plug 2 A M E R I C A N P I L E DRIVING E Q U I P M E N T I...

Page 38: ... Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather Line Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 39: ...ne Assembly 1 1 136 11 00 3 Hose 0 48m long 1 2 136 11 00 2 Hose 0 8m long 1 3 135 11 01A Y Piece 1 4 20111 22 12 Hose 2 6m long 1 5 136 11 00 7 Clip 2 6 GB93 87 Washer 8 10 7 GB5782 1986 Hexagon Headed Bolt M8x12 10 8 136 11 00 4 Clip 3 9 136 11 01 Hose 2 12m long 1 10 136 02 01A High Pressure Hose Line 2 11 No 0 Hose Clip 5 12 No 1A Hose Clip 1 13 135 02 00 26 Threaded Pip Joint 2 14 135 02 00 3...

Page 40: ... D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Line Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 41: ... line Assembly Connection 1 1 No 0 Hose Clip 1 2 136 12 00 4 Hose 4 06m long 2 3 136 12 01 Hose Connector 1 4 135 12 00 7 T Piece 3 5 136 11 00 4 Clip 3 6 136 12 00 3 Hose 1 15m long 1 7 No 000 Hose Clip 18 8 136 12 00 5 Hose 0 15m long 4 9 JB982 Sealing Ring A12x15 5 12 10 135 07 03 1 Ring Type Nipple 6 11 135 07 03 2 Hollow Screw 6 12 136 12 00 2 Hose 0 63m long 2 13 135 12 00 1 Hose Clip 10 14 ...

Page 42: ... P M E N T ION MODEL D62 52 D70 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Tools and Accessories A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 43: ... 2 13 Rope 70m long 1 14 2350 20 36DWN29 Ratchet Spanner 1 15 GB825 1988 Ring Screw M56 1 18 GB879 1986 Dowel Pin 13x80 2 19 GB879 1986 Dowel Pin 8x80 2 21 GB4388 1995 Double Ended Open Spanner 30x32 1 22 GB4388 1995 Double Ended Open Spanner 19x22 1 23 GB4388 1995 Double Ended Open Spanner 22x24 1 24 GB4388 1995 Single Ended Open Spanner 36 1 25 GB4388 1995 Single Ended Open Spanner 27 1 26 GB438...

Page 44: ...pper brass and titanium parts and reduces friction and wear on plastic Environmentally Desirable Past contains no lead compounds traditionally found in this type of product When installing any APE equipment or parts apply lubricant and use APE standard Anti Seize torque specs See Tightening Torque Spec below Failure to follow tightening torque spec can result in under over tightening fasteners lea...

Page 45: ...urrent and valid per the information available at the time of publication Please check the updated revision date at the bottom of each page American Piledriving Equipment Inc APE reserves the right to implement changes without prior notice Please visit www americanpiledriving com for the most recent version of this publication AMERICAN PILEDRIVING EQUIPMENT INC 7032 S 196th Street Kent Washington ...

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