Apache Apache RTR180 User Manual Download Page 5

 

1. GENERAL INFORMATION

 

 

 

 

 

 

 

 

 

TECHINICAL SPECIFICATIONS

 

 

 

 

 

 

 

 

DIMENSIONS AND WEIGHT

 

 

 

 

 

 

 

 

Overall length

 

 

2085 mm

 

Overall width

 

 

730 mm

 

Overall Height

 

 

1105 mm

 

Seat height

 

 

790 mm

 

Ground clearance

 

 

165 mm

 

Wheel base

 

 

1326 mm

 

Kerb weight

 

 

137 kg with toolkit and 90%  f fuel

 

 

 

 

 

Pay load

 

 

 

130 Kg

 

Gross vehicle weight

 

 

 

266 Kg

 

ENGINE

 

 

 

 

 

 

 

 

Type

 

 

4 stroke, air cooled, single cylinder OHC

 

 

 

 

 

com

 

Bore

 

 

62 5 mm

 

Stroke

 

 

57.8 mm

 

 

 

 

.

 

 

Piston displacement

 

 

177.4 cc

 

No.of valves

 

 

 

2

   

Carburettor type

 

 

UCAL Mikuni BS-29

 

Air filter

 

 

Double polyur  thane foam filter element

 

 

 

 

Oil filter

 

 

Wire mesh and micronic paper filter

 

 

 

 

Lubrication system

 

 

Forced wet sump

 

 

 

 

 

 

Compression ratio

 

 

 

9.5 : 1

 

 

 

 

 

Maximum power in kW

 

 

12.52 (17 bhp) @ 8500 rpm

 

Maximum torque

 

 

15.5 Nm @ 6500 rpm

 

Maximum speed

 

 

124 km / hr

 

 

 

 

Engine idling rpm

 

 

1400 ± 100 rpm

 

 

 

 

Starting system

 

 

Kick starter / Electric starter

 

 

 

 

 

 

TRANSMISSION

 

 

 

 

 

 

 

 

Clutch system

 

 

Wet - multiplate type

 

 

 

 

Gear shift pattern

 

 

1 down and 4 up

 

 

 

 

Primary transmission

 

 

Helical gears

 

 

 

 

Secondary transmission

 

 

Chain and sprockets

 

 

 

 

 

 

GEAR RATIO

 

 

 

 

 

 

 

 

 

 

First gear

 

 

 

2.917

 

 

 

 

 

 

 

Second gear

 

 

 

1.857

 

 

 

 

 

 

 

Third gear

 

 

 

1.333

 

 

 

 

 

 

 

Fourth gear

 

 

 

1.050

 

 

 

 

 

 

 

Fifth gear

 

 

 

0.880

 

 

 

 

 

 

 

Primary r  duction

 

 

 

3.095

 

 

 

 

 

 

 

Secondary r  duction

 

 

 

3.286

 

 

 

 

 

 

 

CHASSIS

 

 

 

 

 

 

 

 

Frame type

 

 

Double cradle Synchro STIFF

 

 

 

 

Front suspension

 

 

Telescopic oil damped

 

 

 

 

 

 

 

-2-

 

 

 

 

 

 

Summary of Contents for Apache RTR180

Page 1: ...SER INF MAN APACHE RTR Revision 3...

Page 2: ...on available at the time of printing TVS MOTOR COMPANY LIMITED reserves the right to mak changes at any time without prior notice and without incurring any obligation whatsoever No part of this public...

Page 3: ...NTENANCE TUNE UP PROCEDURE 5 3 5 SERVICING OF ENGINE 4 FUEL LUBRICATION AND EXHAUST SYSTEM 6 5 ELECTRICAL SYSTEM 6 6 CHASSIS 7 to 9 7 SERVICE INFORMATION 10 8 FREE PAY SERVCES WARRANTY 10 9 PRE DELIVE...

Page 4: ...kl can remove the flap rear fender mud flap rear from the rear fender assembly The flap rear fender can be assembled back during rains or whenever required The Flap rear fender will be sent separately...

Page 5: ...lter element Oil filter Wire mesh and micronic paper filter Lubrication system Forced wet sump Compression ratio 9 5 1 Maximum power in kW 12 52 17 bhp 8500 rpm Maximum torque 15 5 Nm 6500 rpm Maximum...

Page 6: ...DC twin electrode Battery type 12V 9 Ah Body earthing Negative Generator Fly wheel magneto 12V 100W Head lamp Halogen HS 12V 35 35W Position lamp 12V 4W x 2 Tail lamp Brake lamp LED indicators 0 5W 3...

Page 7: ...rial no manufacturer Y ar code identifier identifier ENGINE NUMBER 1 The Engine serial number is engraved on the left side cran case near cylinder block Location same as Apache RTR 2 Eng ne type code...

Page 8: ...procedures and instructions on the following refer Apache Service Manual SER MAN APACHE 01 Revision 0 August 2006 Page No 1 8 to 1 10 1 Running in p riod 2 Fuel and oil recommendations 3 Precautions a...

Page 9: ...eding from brake system and brake fluid replacement Inspection of hose complete brake 12 Wheel assembly front rear 13 Inspection and adjustment of chain 14 Inspection of tyres and tyre pressure 15 Ins...

Page 10: ...SAI 2 3 Part Numbers of Exclusive Child parts of carburettor Carburettor assembly N9041400 Ring jet needle N9322960 Jet needle N9322870 Piston valve N9322880 Mixture control screw MCS N9322940 Needle...

Page 11: ...6...

Page 12: ...Servicing of tubeless tyre 3 Removal and re assembly of Flap rear fender PUNCTURE REPAIRING PROCEDURE TUBELESS TYRES Unlike the normal tyre tube vehicles to repair a puncture in a Tubeless tyre the t...

Page 13: ...ig 4 Insert the reaming tool and carefully ream the Puncture hole location at the marked area Ref fig 3 Step 4 Take the cold mending strip and insert it in the slot provided in the Strip inserting too...

Page 14: ...moval of tubeless tyre is necessary using a tyre demounting machine to remove the tyre from the wheel rim Re assembly of the tyre also must be done in similar way using the tyre de mounting machine In...

Page 15: ...8...

Page 16: ...Step 1 Loosen and remove 1 no of reflector mounting nut A from the flap rear fender using 8 mm spanner Step 2 Loosen and remove 1 no of CRR pan head screw B from flap D rear fender bottom mounding usi...

Page 17: ...losed end gap 2 nd 0 350 0500 0 7 Top 0 015 0 045 0 12 6 Ring groove clearance 2 nd 0 015 0 045 0 10 Top 0 8005 0 820 __ 7 Ring piston groove width 2 nd 0 8005 0 820 __ Top 0 775 0 790 __ 8 Ring thick...

Page 18: ...s 2 2 Rider Pillion footrest rubber 2 3 Any other items 3 Fasteners Tightness 3 1 Front Axle Nut 3 2 Rear Axle Nut 3 3 Rear shock absorber mou ti g uts 3 4 Swing Arm Nut 3 5 Engine mounting bolts 3 6...

Page 19: ...Fuel leak if any 5 7 Any abnormal Noise 6 Electrical check Engine running 6 1 Head lamp Parking lamp ON OFF 6 2 High beam Low beam Focus 6 3 Rear combination lamp Brake Tail LED 6 4 Speedo panel bulbs...

Page 20: ...part available at dealership under old part number must be used only for RTR 160 cc Do not use the old Part in RTR 180 cc 7 Only new part will be serviced in spares MUFFLER COMPLETE 1 Muffler complet...

Page 21: ...dentified by USHA 50 engraved on the top surface of both the rings CAR URETTOR ASSEMBLY Red in 1 Carburettor Assembly N9041400 colour 2 New Part to match increased engine capacity 180 cc 3 Not interch...

Page 22: ...LY 1 Oil pump assembly N9080240 Step 2 New part 3 Oil pump capacity incr as d by 1 2 Litre per minute for better lubrication 3 Oil pump alone without the driven gear is not interchangeable with existi...

Page 23: ...c vehicles CHASSIS HANDLE AR ASSEMBLY 1 Ha dlebar complete LH N9151400 Ha dlebar complete RH N9151390 2 Ha dle bar complete LH RH finish changed to black colour 3 Can be interchanged with existing RTR...

Page 24: ...pip provid d the lower bracket complete 5 The modified part can be interchangeable with existing Apache RTR 160 vehicles 6 Only mod f ed part will be serviced in spares LEG ASSEM LY FRONT FORK 1 Leg...

Page 25: ...vicing Cleaning lubrication the O Ring chain if necessary 4 Not interchangeable with existing RTR 160 vehicles CHAIN COVER 1 Chain cover N9091700 2 Chain cover is modified with releif cut to suit modi...

Page 26: ...uminator N9222020 2 New part to suit new rear fender 3 Not interchangeable with existing RTR 160 vehicles WHEEL ASSEMBLY FRONT TUBELESS 1 Wheel assembly front N9112890 Alloy wheel front N9112860 Tyre...

Page 27: ...mbly an be used 6 Valve Tubeless tyre will be servi ed under this part No N9112880 SAREE GUARD COMPLETE 1 Saree guard compl te N9221710 2 No Change in Part No 3 Saree guard is modified to new styling...

Page 28: ...TVS MOTOR COMPANY Marketing Service Post Box No 4 Harita Hosur 635 109 Tamilnadu Tel 04344 276780 84 5 Lines Fax 04344 276878 277311...

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