
7. SERVICE INFORMATION
VALVE & VALVE GUIDE
Unit :
S.No
Description
Standard
Service li it
Inlet
0.06
0.08
1
Valve clearance
Exhaust
0.08
0.10
CYLINDER, PISTON & RINGS PISTON
Unit : mm
S.No
Description
Standard
Service limit
1
Cylinder to piston clearance
.
0.025
0.120
0.020
-
2
62 500
-
62 515
62.610
Cylinder bore diameter
3
Piston dia (measure 10mm from skir end)
62.475
-
62.490
62.380 - 62.395
4
Cylinder distortion
0.05
Top
0.200
-
0.350
0.7
5
Ring piston closed end gap
2 nd
0.350 - 0500
0.7
Top
0.015
-
0.045
0.12
6
Ring groove clearance
2 nd
0.015
-
0.045
0.10
Top
0.8005 - 0.820
__
7
Ring piston - groove width
2 nd
0.8005 - 0.820
__
Top
0.775
-
0.790
__
8
Ring thickness
2 nd
0.775
-
0.790
__
CLUTCH
Unit : mm
S.No
Description
Standard
Service limit
1
Lever clutch free play at l v r nd (in cold condition of engine)
5 -10
15
2
Plate clutch drive claw width
15.750
-
15.850
15.3
3
Spring clutch free length
29.5
28.8
8. FREE / PAY SERVICES & WARRANTY
Free & Pay s rvice sch dules, Free service re-imbursement charges, Warranty terms and conditions and
warranty labour charg s are same as that of Apache 150 cc / RTR 160 cc.
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