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JAN 16/19 

 

5.

 

Cleaning 10 micron filter (anodized grey aluminum) is 
permissible 1 time through the following steps. A new 
filter P/N APEK9052 should be installed thereafter: 

a.

 

Disassemble filter by unscrewing the two halves 
and removing the internal metal element and 
spring. This can be done by disconnecting the 
inlet JIC hose and leaving the discharge side 
installed on the MNPT fitting on the valve block. 
Using two wrenches, separate the filter halves 
with it on the pump without breaking the MNPT 
thread seal. 

b.

 

Back flush the element with a cleaning solvent 

c.

 

Remove and

 

blow through the element from outlet to 

inlet with clean 20-30psi of compressed air or 
similar clean gas. 

d.

 

Re-assemble 

following the steps in reverse order.

 

6.

 

Re-install by following steps in reverse order in #3. 

7.

 

Pressurize the system and check for leaks. 

  

NOTE: 
  
Examples of commercially available cleaning fluids that may be 
used to clean the filter only are: isopropyl alcohol, acetone, 
and mineral spirits

 

9.0

 

Troubleshooting 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

10.0

 

Available Options: 

Fluid type (phosphate ester-based / mineral based), filtration size, 
and connections can be tailored to the customer. Inquire about 
custom configurations. 
 
 
 

Reduced flow volume 

Check suction straw for contaminant 
obstruction. If none found, perform 
filter cleaning as per section 8.3 

Excessive hissing heard 
from pump cartridge 
under pressure 

Check integrity of pump barrel seal 
in figure 1. If found serviceable, 
lubricate both sides with hydraulic 
oil or assembly fluid.  

Fluid is expelled from 
pump barrel near handle 

Replace pump barrel check valve in 
figure 1. 

Actuation of pump handle 
fails to pressurize tank 

Check for air leaks, if none found, 
change plunger cup assembly in figure 
1. 

Air is being discharged 
from the tank outlet 

Suction straw is cavitating. Tank is 
either almost empty and / or tank is 
not up-right during use.  

Summary of Contents for HYDRA-PRO AP-XXX120-2

Page 1: ...HYDRA PRO Hydraulic service pump Model AP XXX120 2 Servicing Unit 10 2 2020 Rev 4 AP Tools LLC 888 237 8530 www APToolsllc com Support aptoolsllc com...

Page 2: ......

Page 3: ...0 Features 1 4 0 Specifications 1 5 0 Before first use 2 6 0 Normal Operation 2 7 0 Storage 2 8 0 Maintenance 4 8 1 Changing fluid types 4 8 2 Hose 4 8 3 Filter 4 9 0 Troubleshooting 5 10 0 Options 5...

Page 4: ...fficient and versatile fluid servicing unit It eliminates any pressurization actuation during use and can be easily held with one hand The operator controls the flow via a small valve and is free to o...

Page 5: ...the sealing surface and a leak will occur 4 Pump up to operating pressure of 20 25psi 5 Connect hose to the service pump and purge the line of air by slowly operating the flow valve with the end of t...

Page 6: ...3 JAN 16 19 Figure 1 Seal Check Valve Pump Rod Pump Barrel Pump Cartridge Unit Plunger Cup Assembly Possible Contaminant Entry Point...

Page 7: ...eaning replacement This can be verified by timing the flow into a container For example a new 2 micron filter will fill a 500ml bottle in 10 seconds at operating pressure with a 5 psi pressure loss ou...

Page 8: ...for leaks NOTE Examples of commercially available cleaning fluids that may be used to clean the filter only are isopropyl alcohol acetone and mineral spirits 9 0 Troubleshooting 10 0 Available Options...

Page 9: ...ther than type approved unapproved modifications are performed cases of woeful neglect use of non oem parts or damage due to improper use This warranty will not cover normal wear and tear 13 0 Disclai...

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