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JAN 16/19 

 

8.0

 

Maintenance 

8.1

 

Changing fluid types 
Changing between mineral based fluid types and phosphate 
ester-based fluid types is prohibited. The two configurations 
of this pump are not compatible with each other. Only use the 
fluid for which the pump is designated. 

 

8.2

 

Hose 
The corrugated hose should be checked before each use and 
replaced on-condition. Any of the following discrepancies are 
cause for replacement of the hose: 
 

1.

 

Brittleness / cracking 

2.

 

Severe mechanical damage 

3.

 

Leaks / seeps  

4.

 

Bulges 

5.

 

Burns 

6.

 

Bubbling / melting of the outer corrugated protective 
cover 

7.

 

Use of incompatible fluid 
 

8.3

 

Filter  
The tank filter is a non-bypass design. Longer than normal 
service time and / or slower than normal flow is an indication 
of a filter that needs cleaning / replacement. This can be 
verified by timing the flow into a container. For example, a 
new 2 micron filter will fill a 500ml bottle in 10 seconds at 
operating pressure with a 5 psi pressure loss out of the pump 
outlet. If a significant reduction in flow is noted, perform 
the following cleaning procedure: 

 

1.

 

Use appropriate personal protective equipment. 

2.

 

Purge the oil from the tank and lines into a suitable 
container through the discharge nipple.  

3.

 

Remove the filter assembly from the system JIC supply 
line and MNPT fittings on the valve block 

4.

 

Cleaning 2 micron filter (welded stainless steel):  

a.

 

Remove rough external dirt in a separate container 
by soaking the filter for thirty minutes in a high 
quality cleaning fluid. 

b.

 

Blow through the element from outlet to inlet 
(reference arrow mark) with clean 20-30psi of 
compressed air or similar clean gas. 

c.

 

Remove any remaining water particles by dipping 
the filter in isopropyl alcohol then allowing it 
to dry. 

 
 
 
 
 
 
 
 
 

Summary of Contents for HYDRA-PRO AP-XXX120-2

Page 1: ...HYDRA PRO Hydraulic service pump Model AP XXX120 2 Servicing Unit 10 2 2020 Rev 4 AP Tools LLC 888 237 8530 www APToolsllc com Support aptoolsllc com...

Page 2: ......

Page 3: ...0 Features 1 4 0 Specifications 1 5 0 Before first use 2 6 0 Normal Operation 2 7 0 Storage 2 8 0 Maintenance 4 8 1 Changing fluid types 4 8 2 Hose 4 8 3 Filter 4 9 0 Troubleshooting 5 10 0 Options 5...

Page 4: ...fficient and versatile fluid servicing unit It eliminates any pressurization actuation during use and can be easily held with one hand The operator controls the flow via a small valve and is free to o...

Page 5: ...the sealing surface and a leak will occur 4 Pump up to operating pressure of 20 25psi 5 Connect hose to the service pump and purge the line of air by slowly operating the flow valve with the end of t...

Page 6: ...3 JAN 16 19 Figure 1 Seal Check Valve Pump Rod Pump Barrel Pump Cartridge Unit Plunger Cup Assembly Possible Contaminant Entry Point...

Page 7: ...eaning replacement This can be verified by timing the flow into a container For example a new 2 micron filter will fill a 500ml bottle in 10 seconds at operating pressure with a 5 psi pressure loss ou...

Page 8: ...for leaks NOTE Examples of commercially available cleaning fluids that may be used to clean the filter only are isopropyl alcohol acetone and mineral spirits 9 0 Troubleshooting 10 0 Available Options...

Page 9: ...ther than type approved unapproved modifications are performed cases of woeful neglect use of non oem parts or damage due to improper use This warranty will not cover normal wear and tear 13 0 Disclai...

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