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REPLACING SOLDERING IRON CORD /FUSE 

When cord is proven to be faulty follow the steps to replace the cord: 

1. 

Follow the steps in disassembling the hand piece. 

2. 

Make a brief illustration of  wire configuration in the PCB. 

3. 

Unsolder the wires connecting the hand piece PCB and cord 
together.  

4. 

Unattached the grounding cord and grounding spring together. 

5. 

Detach the PCB from the cord by releasing the metal grips located 
at the bottom of the PCB . 

6. 

Slide out the main handle , soft grip pad and tail end of the hand 
piece. 

7. 

Insert the tail end and soft grip pad into the new cord. 

8. 

Insert the new cord thought the main handle. 

9. 

Solder the wires back into the PCB. 

10.  Reattach grounding spring to the new cord. 
11.  Bend the metal on the end of the PCB to grip the cord firmly. 
12.  Follow Reassembly of hand piece steps to complete the process. 

Active fuse

 

Spare fuse 

Fuse Holder

 

Spare fuse 

holder 

Active fuse 

Checking/ Changing the fuse: 

 

The Fuse can be found at the back of the unit, it is incorporated into 

the AC  power receptacle. If fuse is blown replace with same type fuse 

only

1. 

Use a screw driver to pop open the fuse holder, slide the fuse 
holder out

 

2. 

Check if the fuse in use is blown. If blown/damaged, detach the 
spare fuse and attach to the active fuse holder. 

) 

3. 

Reattach the fuse holder.

 

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● 

Temperature may reach a high of 480°C when turned on. 

 

- Do not use near inflammable/flammable materials. 

 

- Do not touch heated parts, can cause severe burns. 

 

- Do not touch metallic parts near the Tip. 

● 

Handle with Care 

 

- Never drop or sharply jolt the unit. 

 

- Contains delicate parts that may break if unit is dropped. 

● 

Disconnect plug when not to be used for a long period of time. 

 

- Turn off power during breaks. 

● 

Use only genuine replacement parts. 

 

- Turn-off power and let unit cool before replacing parts. 

● 

Soldering  process produces smoke, make sure work  area  is well 
ventilated. 

● 

Do not modify unit 

● 

Never touch the element or tip of the soldering iron. They are very hot 
(about 400°C) and will give you a nasty burn.

 

● 

Take great care to avoid touching the mains flex with the tip of the 
iron. The iron should have a heatproof flex for extra protection. An 
ordinary plastic flex will melt immediately if touched by a hot iron and 
there is a serious risk of burns and electric shock.

 

● 

Always return the soldering iron to its stand when not in use. 

 

● 

Work in a well-ventilated area. The smoke formed as you melt solder 
is  mostly  from  the  flux  and  is  quite irritating. Avoid breathing it by 
keeping your head on the side and not directly above of your work.

 

● 

Wash your hands after using solder. Solder may contain lead which is 
a poisonous metal.

 

CAUTION: 

Misuse may cause injury and physical damage. 

For your own safety, be sure to comply with the following precaution.

 

 

CARE and SAFETY PRECAUTIONS 

Summary of Contents for Int950

Page 1: ...therefore be careful when using the appliance in places where there are combustible materials do not apply to the same place for a long time do not use in presence of an explosive atmosphere be aware...

Page 2: ...2 15 REPLACEMENT SOLDERING TIPS...

Page 3: ...on how to clean soldering tips Temperature could be set too high causing solder to quickly burn away Please adjust to a more suitable lower temperature range PROBLEM 5 SOLDERING IRON DOES NOT PRODUCE...

Page 4: ...rwise in the troubleshooting procedures PROBLEM 1 THE UNIT HAS NO POWER MAIN POWER LED DOES NOT LIGHT UP 1 Check if the unit is switched ON 2 Check the fuse Replace with the same type of fuse if blown...

Page 5: ...the fuse holder 5 Temperature may reach a high of 480 C when turned on Do not use near inflammable flammable materials Do not touch heated parts can cause severe burns Do not touch metallic parts near...

Page 6: ...lement to ensure proper connections Pins 4 2 Pins 4 1 Pins 5 1 Pins 5 2 Warning Ensure none of the above mentioned conditions are present before plugging in the hand piece Failure to do so can damage...

Page 7: ...caused by cold solder double check solder points if the heating element has recently been replaced Heating element Sensor Heating element Test the resistances of the following configurations at the 5...

Page 8: ...intains the tinning on the tip and the tip will last much longer Many technicians mistakenly clean the tip before they put the iron into the holder Leave the solder on the tip to protect it SOLDER TIP...

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