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8

 

SAFETY PRECAUTIONS 

 

Check each component after opening the package to make sure every­ 

thing  is  in  good  condition.  If  there  are  any  suspected  damage,  do  not 

use the item and report the issue to your vendor. 

 

Turn OFF the main power switch and unplug the device from the main 

power source when moving the device from one location to another. 

 

Do not strike or subject the main unit (and all its components) to physi­ 

cal shock.  Use carefully to avoid injury and damage to any part. 

 

Handle with care. 

­ Never drop or sharply jolt the unit. 

­ Contains delicate parts that may break if the unit is dropped. 

 

Make sure the equipment is always grounded. Always connect power to 

a grounded receptacle. 

 

Temperature may reach as high as 480°C when switched ON. 

­ Do not use the device near flammable gases, paper and other flamma­ 

ble materials. 

­ Do not touch heated parts, which can cause severe burns. 

­ Do not touch metallic parts near the tip. 

 

Disconnect the plug from the main power source if the unit will not be 

used for a long period. 

­ Power OFF the device during breaks, if possible. 

 

Use only genuine replacement parts. 

­ Turn off power and let the unit cool down before replacing any part. 

 

The unit may produce a small amount of smoke and unusual odor dur­ 

ing initial usage. This is normal and should not yield any negative result 

when reworking. 

 

Soldering process produces smoke — use on well ventilated places. 

 

Do not alter the unit, specifically the internal circuitry, in any manner.

 

CAUTION: 

Improper usage can cause serious injury to personnel 

and/or damage to equipment and work area. For your own safety, 
please observe the following precautions. 

25

 

OPERATING GUIDELINES 

Solder Iron Digital Temperature Calibration Example 

 

The external temperature sensor displays 248 to 252 degrees. 

 

The set temperature and displayed actual temperature of the soldering 

iron is 300 degrees. 

 

300 — 248 = 52. An additional adjustment of 52 degrees is required. 

 

Enter calibration mode 

 

We increase from “0000” to “0052”. 

 

Exit calibration mode. 

 

The external temperature sensor would now display 298 to 302 degrees.

 

NOTES: 

 

The calibrated data is  saved into the memory an shall remain effective 

until it is recalibrated again or new data is entered. 

 

If  the  maximum  of  70  degrees  has  already  been  added  or  subtracted 

pressing  the  air  pressure  down  button  would  not  exit  from  calibration 

mode. Instead turning off the soldering iron function  switch would exit 

from the calibration mode. 

 

If the maximum of 70 degrees has already been added , increasing fur­ 

ther  the  temperature offset  would  not  be allowed  but  subtracting  tem­ 

perature  offset    would  be  available.  And  consequently  when  the  maxi­ 

mum  of  70  degrees  has  already  been  subtracted,  decreasing  the  tem­ 

perature offset further would be disabled but increasing the temperature 

offset would be allowed. 

 

Calibration will only make the newly calibrated point the most accurate. 

Other temperature points may be a little off. 

 

The  soldering  Iron  has  a  lowest  temperature  limit  such  that  when  the 

temperature has been set to 200 degrees with external actual tempera­ 

ture also showing 200 degrees, further decreasing the temperature off­ 

set would be only have  minimal effect to the actual temperature. 

 

To  reset  the  calibration  settings  to  factory  setting, 

switch off and on the 

unit  and  while  the  product  banner  is  scrolling  press  and  hold  the  hot­air  tem­ 

perature up button until the banner finishes scrolling, the Set /Temperature cali­ 

bration of the unit would revert to its default factory setting.

Summary of Contents for 6031 SIROCCO SERIES

Page 1: ...nce P R China www aoyue com Copyright 2007 INSTRUCTION MANUAL 6031 6031 Sirocco Series Lead Free Repairing Thank you for purchasing Aoyue 6031 Sirocco Series Lead Free Repairing System It is important to read the manual before using the equipment Please keep manual in accessible place for future reference ...

Page 2: ...y Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents 31 AIR NOZZLES Sold Separately NOTE For Sirocco series hot air gun do not use single straight air nozzles lower than 6 mm in diameter ...

Page 3: ...itial Procedures Hot Air Gun SMD Reworking Initial Procedures SMD Extraction Guide SMD Soldering Guide Convection Style Reworking Traditional Reworking Guide Soldering Iron Auto Sleep Mode Hot Air Gun Changing Auto Sleep Mode Time Hot Air Gun Activating Soldering Iron Auto Sleep Mode Utilizing the Solder Iron Digital Temperature Calibration Care and Maintenance 26 27 Basic Troubleshooting Guide 28...

Page 4: ...OLDERING IRON TEMPERATURE DISPLAY PANEL SHOWS PLUG CHARACTERS Case 1 The system shows PLUG from the soldering iron temperature dis play panel SOLUTION 1 Check if the soldering iron connection assembly is prop erly connected and secured to the receptacle on the control panel SOLUTION 2 Make sure the soldering iron tip is properly inserted and secured inside the handle Lose contacts between the tip ...

Page 5: ...heating element may be broken or is at the end of its life and needs to be replaced PROBLEM 4 NO AIR IS COMING OUT OF THE HOT AIR GUN Description No air is flowing out of the nozzle the nozzle heats up and no sound can be heard on the air intake end of the hand piece SOLUTION The fan may be broken and needs to be replaced See replacing the Fan on page 27 BASIC TROUBLESHOOTING GUIDE 5 PACKAGE INCLU...

Page 6: ...two wires Thermal sensor connecting the hand piece and heating element together 4 Attach the new heating element s sensor wires to the hand piece this can be done by soldering the wires together Take note of the color code of the wires Use a heat shrinking tube or electrical tape to protect the solder joints from shorts 5 Reattach the white plastic connector 6 Replace the nozzle and refasten screw...

Page 7: ...ment Lead free compatible 2 in 1 multifunctional repairing system Combines the functions of hot air gun and soldering iron in one package Uniquely designed easy grip hand piece with integrated low noise fan Provides snug fit clasp for easy control of hot air direction Digital offset for easy digital temperature calibration from 70 to 70 degrees Sirocco type fan providing seamless airflow and circu...

Page 8: ...NES Solder Iron Digital Temperature Calibration Example The external temperature sensor displays 248 to 252 degrees The set temperature and displayed actual temperature of the soldering iron is 300 degrees 300 248 52 An additional adjustment of 52 degrees is required Enter calibration mode We increase from 0000 to 0052 Exit calibration mode The external temperature sensor would now display 298 to ...

Page 9: ...fies addition to the current tempera ture and a minus on the first digit will subtract the displayed value from the current settings 6 Confirm the change by pressing the air pressure down button 7 The system will immediately switch back to operation and the tem Initial display when in calibra tion mode Increase tem perature by 38 degrees Decrease tem perature by 30 degrees Exit from cali bration m...

Page 10: ...the hot air gun the device has a separate mechanism to put the soldering iron into SLEEP mode after being idle for a certain period This is deactivated by default and the user must do the following set of procedures in order to activate this feature CONDITION SOLDERING IRON function is inactive 1 While soldering iron is OFF or in stand by mode push both UP and DOWN buttons of the SOLDERING IRON TE...

Page 11: ...e timer is configurable between 1 and 30 minutes Note Sleep mode settings for Hot Air gun and Soldering Iron is saved into the memory an shall remain effective until it is reset or new data is entered 11 IMPORTANT REMINDERS 1 Make sure the equipment is placed on a flat stable surface and all heat generating components placed on their respective holders or stands 2 Ensure all function switches are ...

Page 12: ...Wait for the soldering iron to cool down before detaching the soldering iron connection assembly from the 3 pin receptacle at the control panel if necessary 8 Allow sufficient time for the soldering iron to completely cool down be fore keeping in a safe storage Optional but recommended NOTE The soldering iron operating temperature is adjustable be tween 200 C and 480 C with an increment of 2 per s...

Page 13: ... air temperature it is strongly advised to increase the airflow level first in order to manage the system temperature This is to protect the heating element inside the handle from excessive heat and avoid subjecting adjacent components of target device s from thermal shock 6 Reworking task can be started as soon as the desired hot air temperature and airflow level are reached as also indicated fro...

Page 14: ... the hot air gun and hold it vertically on top of the target device leaving approximately 2cm of space between the mouthpiece of the hot air gun and the target device 6 Begin preheating the target device by moving the hot air gun in a slow spiral motion upon the entire PCB 7 Maintain this motion for 30 to 90 seconds IMPORTANT Set air level control knob first before adjusting the temperature knob t...

Page 15: ...ked upon on a stable elevated surface A working platform with locking mechanisms to secure the PCB is highly recommended Use a preheating station if appropriate 3 Apply solder paste to the PCB 4 Pick up the hot air gun 5 Set the temperature to about 250 degrees Celsius 6 Turn the airflow 16 30 NOTE Air flow and temperature may vary depending on size of job 15 OPERATING GUIDELINES Stage 2 SMD Extra...

Page 16: ...get device with a radius of about 3 to 5 cm 17 OPERATING GUIDELINES Stage 2 Flux Activation 1 The entire PCB should be around 150 to 160 C after stage 1 2 To activate the flux lower the tip of the soldering gun by about 1cm This would increase the effective temperature to about 180 200 C 3 Continue the spiral motion but this time concentrate more on the target device 4 Smoke would come out of the ...

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