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Aode Machinery Co., Ltd                                                                                                  Page 22 of 26 

奥德机械有限公司

 2012

 

第八章

 

异常情况及处理表

 

Chapter Eight Abnormal Situation and Solution 

故障现象

 

Phenomena 

原因

 

Causes 

处理方法

 

Solutions 

1

、无法开机

 

Fail to start up. 

1

、控制电路开关未打开

 

Fail to open the controlling circuit 
switch 

1

、将微型断路器开关打开

 

Open the micro breaker switch 

2

、欠相。

 

  Default phase.  

2

、检查电源线。

 

Check the power wire. 

3

、高压断电保护

 

High voltage power off 
protection 

3

、打开机器侧封板,按下压力开关红色复位键

即可

 

Open the machine side boards, press the red 
reset button of pressure switch   

2

、缺水警报

 

Water shortage alarm. 

1

、未开冷却水或压力不够

 

The cooling water is not opened 
or the pressure is not enough. 

1

、打开冷却水阀门并检查压力情况。

 

Open the cooling water valve and check the 
pressure. 

2

、冷却水进出口接反

 

The position of the cooling water 
inlet and outlet is not right 

2

、调换冷却水进出口

 

Exchange the position of the cooling water 
inlet and outlet 

3

、冷却水或补水口过滤器堵塞

 

Cooling water or filling water port 
blocked 

3

、清洗过滤器

 

Clean up the filter 

3

、泵过载警报

 

Pump overload 
alarming. 

1

、系统负载过重

 

System overload. 

1

 

05A,10A

检查热水出入口阀门是否开启,并

按复归键。

 

Check if the hot water inlet/outlet valve is 
open and press the reset key. 
2

 

检查泵的电机是否卡死

 

Check if the motor of pump is stuck 

2

、电源电压不正常或欠相

 

Abnormal power supply or 
voltage, or phase deficiency. 
 

1

 

使用三相电表测三相电压和电流。

 

Use three-phase electric meter to measure 
three phase voltage and electricity. 
2

 

检查电源端子是否松脱并拧紧,并按复归
键。

 

Check if the power supply terminal is 
loosened, if yes, please screw it and press the
reset key. 

3

 

电机轴承卡死

 

Motor bearing stuck 

3

、更换轴承

 

Replace the bearing 

4

、温度偏高、无法降温

 

Temperature is too high 
to fall down   

1

、电磁阀堵塞。

 

Solenoid valve blocked. 

1

、清除电磁阀内水孔杂物并清洗。

 

Clear up the sundries of water hole in solenoid 
valve. 

2

、电磁阀线圈老化损坏。

 

Loop of solenoid valve aging and 
damaged. 

2

、请来电我司。

 

Please call us. 

3

、冷却水出水被压太大

 

The pressure of cooling water is 
too big 

3

、冷却水出口直接排空或检查冷却水进出口是

否接反

 

Cooling water emptying directly or check the 
position of the cooling water inlet and outlet 

Summary of Contents for AWM-05

Page 1: ...Instruction Manual of AWM Mold Temperature Controller AWM 24 Hours Hotline AODE MACHINERY 86 13914978909 86 15850359345 SU ZHOU PLANT 86 13923892924 86 13823573023 SHEN ZHEN PLANT AODE MACHINERY 86 1...

Page 2: ...s 3 In order to make the most effective and safe use of the equipment please read this manual carefully 4 0755 33232001 2 3 4 812 0512 57115761 2 3 812 022 26899171 3 9 818 24 86 13923892924 86 138235...

Page 3: ...rts 8 Chapter Four Specifications 11 Chapter Five Main Functions 12 Chapter Six Installation and Precautions 16 Chapter Seven Operating Instructions 21 Chapter Eigth Abnormal Phenomena and Solutions 2...

Page 4: ...Do not touch the switch with wet object or hands Do not use the machine before fully aware of its performance Be careful not to touch or hit the switch or sensor Please keep enough space for operatio...

Page 5: ...table temperature cooling water pressure between 1 5 kg cm and 3kg cm and outlet of pressure should less than 0 5 kg cm Y Clean the Y type strainer to ensure cooling capacity of the machine This sing...

Page 6: ...re s need of repairing we must wait for water temperature falling below 30 degree 4 60 Before shut off the pump must wait until water temperature falls below 60 Otherwise The service life of the unit...

Page 7: ...h automatic air exhaust 4 Temperature display of outlet and returned water 5 Pipeline with explosion proof apparatus 6 Mold water return function option 7 WEST ABB MOELLER WEIDMULLER Controlling acces...

Page 8: ...Ltd Page 7 of 26 2012 Chapter Three Names of parts Electric Box Nameplate Temperature Controller Contro Panel Pressure Gauge Hot Water Outlet Hot Water Inlet Cooling Water Outlet Power Supply Wire Co...

Page 9: ...pe Circulation water pipe L W H Weight 1 2 1 95 900 420 900 AWM 20 24 24 2 150 2 0 26 KW HP L min kg c KW INCH INCH MM KG AWM 05A 6 0 5 16 2 0 7 1 2 3 8 2 620 325 580 50 AWM 05 6 0 5 25 2 5 7 1 2 3 8...

Page 10: ...Aode Machinery Co Ltd Page 9 of 26 2012 4 2 Pump performance curve...

Page 11: ...Aode Machinery Co Ltd Page 10 of 26 2012...

Page 12: ...his process repeats again and again The medium water is heated up by the heater G and its temperature is detected by temperature detector K When the temperature reaches the required point heater G wil...

Page 13: ...B 120 Intermediate pressure leather hose 120 about one year C 200 Teflon pipe 200 about one year 120 Notes Quick coupler is suitable when temperature is below 120 but oil pressure coupler must be use...

Page 14: ...ts 6 2 2 Pipeline connect method with Mold 1 Cooling water circulating system a Connect heat resistant water pipes according to the size of cooling water inlet b Connect the returning water pipe of co...

Page 15: ...Aode Machinery Co Ltd Page 14 of 26 2012 5...

Page 16: ...Aode Machinery Co Ltd Page 15 of 26 2012 3 Wire Connection of Power Supply AWM 10 AWM 10A MAIN POWER CIRCUIT DIAGRAM...

Page 17: ...m Use for jam clearing 4 Simple flow chart M C operation flow Note M C operating reference flow 5 Indicating lamp M C running status Note Let us know machine performance 6 Medium return temp Show mold...

Page 18: ...e Return water temperature in the show appeared that the number of working hours start to cool for the second unit Press the start off button the starting up cooling time the figure of the return wate...

Page 19: ...motor thermal relay and check if the three phase power supply is default phase When replace new molds please cooling first to increase the service life of heater 2 2 3 There are two ball valves in the...

Page 20: ...ture value 6 PV Display the practical temperature value 7 Indicator light of condition and signal 8 Indicator light of heating and cooling signal Note Just press and to set the temperature Do not pres...

Page 21: ...Aode Machinery Co Ltd Page 20 of 26 2012 Setting up of temperature controller AWM 120 Note the highest temp of AWM type unit is 120...

Page 22: ...Aode Machinery Co Ltd Page 21 of 26 2012...

Page 23: ...let 3 Cooling water or filling water port blocked 3 Clean up the filter 3 Pump overload alarming 1 System overload 1 05A 10A Check if the hot water inlet outlet valve is open and press the reset key 2...

Page 24: ...PC board 4 PC Replace the PC board 5 Fail to heating 1 Solenoid valve blocked or damaged 1 Clear up the sundries of water hole in solenoid valve or call us 2 Heater burnt out 2 Replace the heater or c...

Page 25: ...ing rules during maintenance 30 During operation the water is heated up to a high temperature Stop the machine before service and wait it to fall below 30 to perform repairing or maintenance Please no...

Page 26: ...Aode Machinery Co Ltd Page 25 of 26 2012 Chapter Ten Pipeline System Chart...

Page 27: ...Aode Machinery Co Ltd Page 26 of 26 2012 Chapter Eleven Circuit Diagram and List of Electronic Parts...

Page 28: ...Aode Machinery Co Ltd Page 27 of 26 2012...

Page 29: ...Aode Machinery Co Ltd Page 28 of 26 2012...

Page 30: ...Aode Machinery Co Ltd Page 29 of 26 2012...

Page 31: ...Aode Machinery Co Ltd Page 30 of 26 2012...

Page 32: ...Aode Machinery Co Ltd Page 31 of 26 2012...

Page 33: ...henzhen City China TEL 0755 33232001 33232002 33232003 FAX 0755 29623772 E mail aode gdaode com website http www gdaode com Suzhou Company ADD Qiang an Road Wulian Village Private operated Economic De...

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