10
ANGI OPERATION AND SERVICE MANUAL
Rev
2006/06
4. INSTALLATION
4.1 UNPACKING AND HANDLING
Occasionally, damage may occur during shipping.
Be sure to carefully inspect the unit before and
after unpacking. If damage has occurred, contact
the freight carrier and file the appropriate claim
forms. Then inform your ANGI representative
immediately.
Your compressor station has been prepared for
shipping at ANGI’s factory. This preparation
requires disassembly of some of the station
components. Re-assembly at the site is to be
completed with proper instruction or supervision of
the ANGI service representative.
4.2 SITE REQUIREMENTS
Installation is only to be completed with the
direct involvement of an authorized ANGI
customer service representative or with full
installation drawings present at the installation
site. Do not attempt to install this equipment
without these resources.
During installation, should any discrepancy be
found between the actual machinery and the
machine prints or site drawing, immediately
notify the installation coordinator and the ANGI
customer service representative.
4.2.1 Foundation
Your ANGI compressor station should be installed
on a level pad of 8 inch (minimum thickness)
reinforced concrete. The compressor station
should not be operated prior to being secured to
the concrete pad.
4.2.2 Gas Supply
CAUTION! THE INDUCTION MUST NEVER BE
ALLOWED TO FLOAT HIGHER THAN THE
SPECIFED MAXIMUM INDUCTION PRESSURE.
MACHINE DAMAGE MAY RESULT.
The volume of gas required is dependent on
induction pressure and discharge pressure
conditions.
4.2.3 High Pressure Gas Connections
High-pressure discharge lines between the
compressor station and the storage and/or
dispenser(s) are typically connected by qualified
contractors or by an ANGI authorized customer
service representative. Consult the site diagrams
and the on-site ANGI representative prior to
making these connections.
4.2.4 Electrical Connections
High voltage connections are to be made only
by a qualified electrician, in accordance with the
ANGI interconnection diagrams.
Each of the following connections is required
between the compressor station and the site’s
control and power distribution center:
1)
Grounding connections
2)
Control power lines
3)
Control signal wires
4) Infallible ground connection
5)
ESD
wiring
6)
Telephone wiring (If required)
Verify that each of these connections have been
made as specified on ANGI’s interconnection
diagrams.
4.3 STORAGE
In some cases it may be necessary to store the
compressor for extended periods of time before
placing the unit in operation:
1) Place the station in a zero energy condition
in accordance with the instructions provided
in this manual.
2) Cover and seal all machine openings to
prevent the entrance of water and dirt.
3) If the storage conditions are below freezing,
make sure any moisture is drained off
aftercoolers, traps, water-cooled heat
exchangers and attendant piping.
4) Cover with a waterproof tarpaulin that can
be easily removed for in-storage
maintenance.
5) Place a fresh desiccant package in the
control enclosure and in the on skid motor
starter enclosure (if supplied)
6)
Compressor cylinders, valves, valve
pockets, cross-head guides and the inside of
the cylinder lube pump box should be
coated with a polar anti-seize/anti-rust agent
such as Mobil Oil Corporation, Mobilarma
No. 246.
7) Pour 3 ounces of liquid vapor corrosion
inhibitor such as Corroless 300 into the
crankcase.
8) Every two or three months, manually crank
the compressor motor over one turn plus 90
degrees to prevent flat spots on the bearings
that could lead to premature failure.
At the end of the storage period, follow the
uncrating and start up procedures. If the unit
has been stored for an extended period, contact
ANGI before restarting the compressor.
