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- 8 -

■6.塗装の準備

6-1.ポンプの洗浄

ご購入後、初めてお使いになる場合、ポンプ内部を洗浄液(3~4リットル)にて洗浄して下さい。

洗浄せずに使用しますと、ポンプ内部の防錆剤により塗装不良が発生する可能性があります。

ワンポイント

ポンプの洗浄は、スプレーガンの吹付エアーを止めて行うと洗浄液が飛散せず、スプレーガンから吐出
する洗浄液を確認しやすくなります。

手順1

容器(別途ご用意ください)に洗浄液(3~4

l

)を

入れて、吸込ホースセット及びドレンホースセット
を入れます。

手順2

ボールバルブ(ドレン用)を開けます。

手順3

ボールバルブ(エアー用)を開けて、ポンプを作動
します。

手順4

塗料減圧弁のハンドルセットを高側へ締込みます。

手順5

ドレンホースセットからエアー及び洗浄液が出て
くるのを確認します。

手順6

ボールバルブ(ドレン用)閉じます。

手順7

スプレーガンの引金を引き、洗浄液にエアーが
混入しなくなるまで、吐出します。

手順8

スプレーガンから吐出する洗浄液がきれいに
なったら、吸込ホースセットを容器から持ち上げ
て、スプレーガンから洗浄液が出なくなるまで
ポンプを作動して下さい。

④高

②開

ボールバルブ
(ドレン用)

③開

ボールバルブ
(エアー用)

①洗浄液

3~4 リットル

0.0MPa

⑥閉

Summary of Contents for DPS-120B

Page 1: ......

Page 2: ......

Page 3: ...1...

Page 4: ...2...

Page 5: ...3...

Page 6: ...4 mm...

Page 7: ...60 348 781 366 357 823 kg 6 3 8 4 7 2 10 6 G1 4B G1 4B 50 1 5 40 1 DDP 90E DDP 90EN DDP 120B DDP 120BN 0 15 0 7MPa 0 7MPa 1 ml 1 50 150 min 200 L min 10 30 2 PR 5B PR 5BN PR 5B PR 5BN 0 0 6MPa L min 2...

Page 8: ...6 1 4 3 8 TF 7 PR 5B TF 71 PR 5B DDP 90E 120B TF 7 71 100 150 200 TF 71 G3 8B G3 8B G1 4 TF 7...

Page 9: ...7 0 0MPa 0 15 0 7 0 0MPa 0 15 0 7MPa...

Page 10: ...8 l 3 4 0 0MPa...

Page 11: ...9 1...

Page 12: ...10 8 6 1 No No 13...

Page 13: ...11 No 10 13...

Page 14: ...12 90E 7 5 m 120B 9 m 90E 10 m 120B 12 m...

Page 15: ...13 0 9 O M5 M4...

Page 16: ...14 90E 20 m 120B 20 m O...

Page 17: ...15...

Page 18: ...16 N kgf...

Page 19: ...17 No 90E 90EN 120B 120BN 10 11 12 12 1 13 14 15...

Page 20: ...18 1 DDP 120B BN 2 DDP 120B BN...

Page 21: ...19 No 90E 90EN 120B 120BN 1 1 2 2 3 1 4 5 5 1 6 4 7 2 8 O 4 9 4 10 1 11 2 12 12 13 8 14 No26 1 15 2 16 2 17 2 18 2 19 1 19 1 2 19 2 2 21 Y 2 22 O 2 23 O 2 24 O 4 25 1 26 2 27 2 28 1 29 2 30 1 31 1 32...

Page 22: ...No 10 8 PR 5BN SUS No No 10 1 1 10 13 1 10 2 1 10 14 1 10 3 1 10 15 1 10 4 1 10 16 1 10 5 1 10 17 6 10 6 1 10 18 1 10 7 1 10 19 1 10 8 1 10 20 1 10 9 1 10 21 1 10 10 1 10 22 1 10 11 1 10 23 1 10 12 1...

Page 23: ...21 No No 7 No No No...

Page 24: ...22 E EN TEL FAX TEL FAX This warranty is valid only in Japan 0120 917 144 PHS FAX 045 591 1137 URL http www anest iwata co jp...

Page 25: ...23 This instruction manual contains IMPORTANT WARNINGS CAUTIONS and INSTRUCTIONS Read and understand this instruction manual before use and retain for reference...

Page 26: ...o sections shown with the symbols below The explanations of the symbols are as follows Warning and caution This symbol indicates that a potentially hazardous situation may result in serious injury or...

Page 27: ...tions 26 2 Check the products 28 3 Specifications 29 4 Name of each section and function 29 5 Before operation 30 6 Preparation for painting 32 7 Painting job 33 8 Inspection and maintenance 34 9 Prob...

Page 28: ...body directly through eyes mouth or skin It is very dangerous If you feel any abnormality or receive any injury consult a medical doctor immediately Limit of fluid to be used Do not use it for food pr...

Page 29: ...ichloromethane 1 2 dichloroethane carbon tetrachloride trichloroethylene 1 1 1 trichloroethnae which can cause cracks or dissolution on gun body aluminum by chemical reactions Be sure that all fluids...

Page 30: ...E 120B DPS 90EN 120BN Intake hose set Drain hose set Drain pipe guide This part is attached to Drain hose set Hex Bar spanner wrench flat 5mm Caution card included Assembly card included Instruction m...

Page 31: ...id output per cycles ml cycle 50 150 Max No cycle of cycles cycle min 200 Max fluid output L min 10 30 2 Fluid regulator model PR 5B PR 5BN PR 5B PR 5BN Pressure adjustment MPa 0 0 6MPa Max flow volum...

Page 32: ...t can clog gun or fail fluid regurator or generate seeding Selection of paint filter To avoid clogging of gun and seedin TF 7 connection 1 4 install outlet of fluid regulator To protect fluid regulato...

Page 33: ...or drain is closed Job 3 Send supply air 0 15 0 7MPa to pump Job 4 Open ball valve for drain Job 5 Open ball valve for air and check that pump operates Job 6 Tighten handle set of fluid regulator towa...

Page 34: ...lease prepare on your side and put intake hose set and drain hose set Job 2 Open ball valve for drain Job 3 Open ball valve for air and operate pump Job 4 Tighten handle set of fluid regulator toward...

Page 35: ...6 Close ball valve for drain Job 7 Pull trigger of gun and jet paint till air does not mix into paint During this process stop atomizing air of gun Job 8 Adjust fluid regulator and gun to painting co...

Page 36: ...year Overhaul the whole pump Inspect and replace consumable parts 9 Problems and remedies Ask the distributor or the shop which sold it to you about marked items If they are not done properly it can c...

Page 37: ...t tighten or replace Seat packing is distorted or damaged Disassemble inspect replace Paint leaks Connection is loose Assemble again Seat packing is distorted or damaged Disassemble inspect replace Ai...

Page 38: ...section of pump and remove pump from base 10 2 Disassembly and assembly of diaphragm pump 10 2 1 Pump When fitting parts tighten bolts with hex hole evenly and diagonally by turns Tightening torque Ad...

Page 39: ...oth sides of air operating valve If done it can cause failure of pump Job 1 Remove 2 bolts with hex hole M5 and then air operating valve and Oring Job 2 Remove 4 bolts with hex hole M4 on side of air...

Page 40: ...the ro d Spring washer 1pc Diaphragm holder out 1pc O ring 1pc Diaphragm set 1pc Diaphragm white Diaphragm Black Diaphragm holder in 1pc During assembly please observe the following tightening torque...

Page 41: ...om diaphragm pump DPS 90E 90EN 120B 120BN and then Disassembly and assemble it When you disassemble pressure gauge from main body rising pipe apply sealing compound to each thread section to keep airt...

Page 42: ...e main body side Tightening torque of joint 14 7 N 150kgf Job 1 Check for damage or foreign matter on parts Job 2 Fit diaphragm holder diaphragm O ring diaphragm stopper and spring washer and then tig...

Page 43: ...Refer to following pages for detail of marked parts No Parts Name Qty 90E 90EN 120B 120BN Diaphragm pump Differ all model Base Stand Nameplate Rubber leg Anti dust cap Ball valve Male female union Bol...

Page 44: ...42 No Diaphragm pump DDP 90E DDP 90EN DDP 120B DDP 120BN 1 Part DDP 120B DDP 120BN complete parts 2 Part DDP 120B DDP 120BN complete parts...

Page 45: ...2 8 O ring 4 9 Steel ball 4 10 Joint 1 11 Intake valve 2 12 Bolt with washer 12 13 Bolt with washer 8 14 Air operating valve spare parts set supplied with No 26 1 15 Hex nut 2 16 Spring washer 2 17 Di...

Page 46: ...Spool packing O ring Supplied as a set of O ring O ring Bolt with hex hole No Parts name Qty No Parts name Qty 1 Joint 1 13 Diaphragm stopper 1 2 Valve spring 1 14 O ring 1 3 Tungsten carbide ball 1 1...

Page 47: ...3 2 Hose band 2 13 3 Intake hose 1 13 4 Intake pipe stay 1 13 5 U bolt 1 13 9 Intake pipe 1 13 7 Fluid intake filter 1 No 7 fluid intake filter No Parts name Qty 1 Fluid intake filter 2 filter 3 retai...

Page 48: ...No T224 04 No 04420636 223 8501 3176 3176 Shinyoshida cho Kohoku Ku Yokohama 223 8501 Japan...

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