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Foundation Notes

12

Installation Procedures

1.

Remove all burrs and sharp edges.

2.

Dimensions apply before plating.

3.

Interpret drawing per ANSI Y14.5M-1982.

4.

Dimensions are shown in feet and inches. Dimensions in brackets [ ] are in millimeters.

5.

A tolerance of ±1/8" [3] applies to all anchor bolt layout dimensions.

6. Foundation Notes:

A)

This foundation is a typical design only. Certification of it's suitability for a particular installa-

tion by a professional engineer is required prior to it's use for actual fabrication.

B)

Contractor shall field verify all dimensions locating existing construction before fabrication of new

construction begins.

C)

Concrete and related work shall be mixed, placed and cured in accordance with "Building

Code Requirements for Reinforced Concrete" ACI 318-89 (Rev. 88) and "Specifications for

Structural Concrete" ACI 301-84 (Rev. 88) publication SP-15 (88).

D)

Concrete for foundations shall develop a compressive strength of at least 3000 psi [211

kgf/cm2] in 28 days with a maximum slump of 3" [76] at time of placing.

E)

Reinforcing bars shall conform to ASTM A 615 [S1] grade 60 deformed type Fy = 60000 psi

[4219 kgf/cm2].

F)

Unless otherwise noted, concrete cover of reinforcing bars shall conform to minimum requirements of

ACI 318-89 (Rev. 88).

G) 

Fabrication of reinforcing steel shall be in accordance with "Manual of Standard Practice for

Detailing Reinforcing ConcreteStructures" ACI 315-80 (Rev. 86).

H)

Provide 3/4" x 45° [19 x 45°] chamfer on all exposed concrete edges.

J)

Foundations have been designed to rest on undisturbed soil (per EIA-411-A and RS-222-D)

with a minimum allowable net vertical bearing capacity of 2000 psf [9770 kgf/m2]. If undesirable

soil conditions are encountered, the engineer shall be notified.

K)

Backfills shall be suitable excavated material or other suitable material compacted in 6" lifts

to 90% of maximum density as determined by ASTM D1557.

L)

If this foundation is to be located in an area where annual frost penetration depth exceeds

15" [381], the local building code specifying a minimum required foundation depth should be con-

sulted.

7. Grounding Electrode System Notes:

The grounding system shown represents the minimum requirements to achieve satisfactory

grounding. Actual site conditions and soil resistivity levels will determine final grounding system

design to comply with the following:

A)

All ground ring, ground rod and antenna structure connections to be EIRCO® products, Inc.

Calweld® exothermic type welded electrical connections or equivalent.

B)

Ground rods shall be driven to a depth below permanent moisture level (minimum depth

shown) as dictated by geographical location.

C)

The antenna structure shall be connected to a grounding electrode system consisting of a

number of interconnected ground rods. The system shall meet the requirements of the

Underwriters' Laboratories Publication No. ,UL96A for Lightning protection.

D)

The grounding electrode system to earth resistance shall not exceed 10 Ohms, measured

with a Biddle 3 terminal device or equivalent. The grounded conductor (neutral) supplied to all ac

equipment on the antenna structure should be disconnected before taking measurement.

E)

Actual site conditions may require longer ground rods, additional ground rods and/or land fill

additives to reduce soil resistivity levels.

F)

Avoid sharp bends when routing grounding wire. Grounding wires to antenna structure to be

run as short and straight as possible.

G)

Final grade directly above grounding electrode system to be water permeable.

8. Power/IFL Conduit Notes:

A)

Electrical power - Drawing depicts suggested location for electrical power conduit to anten-

na. Size, type and depth to bury conduit to be determined by customer in compliance with local

codes. Direction to route conduit to be determined by the relative location of communcations

building/shelter. Power conduit to extend 6" (minimum) above surface of foundation slab. Open

ends of conduit to be sealed to prevent moisture and foreign particle contamination.

Customer to provide main load center assembly and over-current protection devices for electri-

cal equipment. Mounting location of load center to be determined by customer in accordance with

local codes.

B)

For routing IFL cables, 4” size conduit recommended. Type and depth to bury conduit to be

determined by customer, in compliance with local codes. Location of conduit on foundation and

direction to route conduit to be determined by location of communications building/shelter. Conduit

to extend 36” (minimum) above surface of foundation slab. All bends to be large radius, maximum

of two bends per run. Open ends of conduit to be sealed to prevent moisture and/or foreign parti-

cle contamination.

Summary of Contents for 4.9-Meter Earth Station Antenna

Page 1: ...r Earth Station Antenna Revision G Notice The installation maintenance or removal of antenna systems requires qualified experienced personnel Andrew installa tion instructions have been written for su...

Page 2: ...ved 8 Returning Equipment 9 Overview 10 Foundation Preparation 10 Foundation Notes 12 A325 Tensioning 13 Reflector Backstructure Assembly 14 Subreflector Support Brackets 18 Rotating Tube Assembly 20...

Page 3: ...des the ability to view geostationary satellites from horizon to horizon from any location worldwide The motorizable pedestal tube mount may be purchased which features self aligning bearings for the...

Page 4: ...ts of improper or unsafe installation and maintenance practices All designs specifications and availabilities of products and services presented in this manual are subject to change without notice Cop...

Page 5: ...manual is divided into five distinct sections each dealing with a specific technical topic relating to either system or component subsystem information The sections con tained in this manual are descr...

Page 6: ...ion of antennas may require persons to work at elevated work stations Whenever persons are working at eight or more feet above the ground and not on a guarded platform they should wear safety belts wi...

Page 7: ...2 1 3 16 Inch 2 1 1 4 Inch 2 1 5 16 Inch 2 1 3 8 Inch 2 1 7 16 Inch 2 1 1 2 Inch 2 1 5 8 Inch 2 1 9 16 Inch 1 3 3 16 Inch 1 Pipe Wrench 3 Inch Opening 1 Spud Wrench 1 1 4 Inch 1 Crane 15 Ton 1 Nylon C...

Page 8: ...rier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied...

Page 9: ...ce the sales order and purchase order as well as the date the equipment was received Pack the equipment in its original container with protective packing material If the origi nal container and packin...

Page 10: ...ndation specifications are provided by Andrew and may be used as a reference by civil engineering personnel when preparing the foundation for local soil conditions These specifications are available b...

Page 11: ...11 Installation Procedures Figure 1b Foundation Preparation...

Page 12: ...soil resistivity levels will determine final grounding system design to comply with the following A All ground ring ground rod and antenna structure connections to be EIRCO products Inc Calweld exoth...

Page 13: ...mplete tighten the bolts until the surfaces are joined and the nuts are snug for example full effort of a person using an ordinary spud wrench Do not proceed with Steps 5 and 6 unless the connection i...

Page 14: ...ing the A325 Hardware tensioning procedure mentioned previously Figure 3 302649 Hub Assembly 302648 Short Strut 1 2 Hex Nut 9999 61 1 2 Lock Washer 9974 64 3 8 Hex Nut 9999 60 3 8 Lock Washer 9974 63...

Page 15: ...tighten hardware at this time Note Observe placement of 209765 1 1 4 Spacer between the long and short struts Figure 5a 302511 Rib 5 8 x 1 2 Shoulder Bolt 9858 36 302648 Short Strut 302648 Short Stru...

Page 16: ...e Note All 302512 Skirts are to be installed before the 302510 reflector panels are installed on the ribs Figure 6 1 4 20 x 1 1 4 Socket Head Capscrew 45055 2 302510 Reflector Panel 302512 Skirt 1 4 L...

Page 17: ...site each other to ensure proper balancing of the enclosure assembly Panel 1 Panel 7 Panel 4 Panel 10 etc as shown in Figure 7 All panels are interchangeable except panels 1 2 and 12 due to Logo posit...

Page 18: ...of reflector seam holes from reflector center as shown in Figure 8 Note Do not fully tighten lifting tab hardware at this time Figure 8 206278 Lifting Tab 1 4 x 1 1 4 Socket Head Capscrew 45055 2 1 4...

Page 19: ...y tighten subreflector support bracket hardware at this time Figure 9 Check reflector panels to ensure seam widths are even and panels are not overlapped or interfering with each other If needed gentl...

Page 20: ...e feed rotating tube assembly install reflector panel 6 as described in Step 6 on page 17 Tighten reflector panel seam hardware in concentric circles in a clockwise direction beginning with inner hard...

Page 21: ...upport kit is to be installed ensure these installations are complete before installing the combiner Note When installing the feed combiner rotate the feed tube all the way in either direc tion The po...

Page 22: ...igure 13 Note Observe bracket positioning on the strut and ensure all brack ets are orientated in the same manner Figure 12 Figure 13 3 8 x 2 1 4 Hex Head Capscrew 9963 127 3 8 Flat Washer 9997 145 30...

Page 23: ...ubreflector assembly hardware at this time Figure 14 3 8 Flat Washer 9997 145 3 8 x 1 Hex Head Capscrew 9963 115 203039 Oversize Washer 3 8 Lock Washer 9974 63 3 8 Hex Nut 9999 60 302768 Subreflector...

Page 24: ...n be positioned every 30 around the pedestal tube Follow the sub sequent procedures for proper installation of pedestal ground mount assembly All ground mount hardware is type A325 Lubricate all A325...

Page 25: ...ed with 302689 anchor bolt kit Installation Procedures Figure 16 3 Ft Choker Pedestal Assembly 302677 TOP VIEW 6 Ft Choker 3 Ft Choker 3 Ft Choker 6 Ft Choker Reference Drawing 240299 To Foundation Pa...

Page 26: ...Cavity With Non Shrinking Grout Split PVC Drain Required if Cavity is Grouted Hex Nut 9999 182 Flat Washer 9997 229 Reference Drawing 240299 Figure 17A Motorized Mount Anchor Bolts Nuts and Washers P...

Page 27: ...d 9974 63 3 8 Lockwasher 45980 28 3 4 x 2 5 Lg Bolt Nut Assembly 9997 202 Flatwasher 303143 Az Jack Arm Spacer 45980 43 1 x 3 1 2 Lg Bolt Nut Assembly and 2 9997 180 Flatwashers 4 Places 303108 1 Az A...

Page 28: ...18 16 Ft Choker 4 Straps Tag Lines 206278 Lifting Tab Reference Drawing 240299 The ground mount assembly is now completed with the necessary essentials All ground mount options have separate instructi...

Page 29: ...Flat Washer 9997 202 3 4 x 2 1 4 A325 Bolt and Nut Assembly 45980 25 3 4 x 2 1 4 A325 Bolt and Nut Assembly 45980 25 302677 Pedestal Assembly Top of Hub Assembly Reference Drawing 240299 Figure 19A Mo...

Page 30: ...bly to the reflector as shown in Figure 20 Note All INTELSAT Type Approved antennas do not require further subreflector adjust ment after performing Steps 2 thru 8 All Type Approved antennas are requi...

Page 31: ...the shortest distance Adjust the height of the subreflector to within 1 32 1 mm of the set ting rod Center the subreflector using dimension A Refer to Figure 22 for subreflector center ing adjustment...

Page 32: ...tion angle After you have completed the assembly of your antenna you are now ready to become operational In order to operate the earth station antenna you will need to direct it to the desired satelli...

Page 33: ...analyzer be used The following procedures provide explanation as to how to use the spectrum analyzer While viewing the spectrum analyzer screen a signal as shown in Figure 4 1 will proba bly be observ...

Page 34: ...me condition occurs Return to the position yielding the greatest amplitude The maximum azimuth excursion from the original setting should not exceed plus or minus 1 5 degrees or the antenna may begin...

Page 35: ...r the antenna is aligned in azimuth and elevation signal maximized and 24 transponder signals 12 horizontal and 12 vertical are noted the polarization adjustment is set incorrectly and must be modifie...

Page 36: ...the spectrum analyzer screen determine the specific antenna system and satellite parame ters Rotate the feed assembly as required until the appropriate odd or even transpon der signals are maximized...

Page 37: ...wn If your pattern dictates a need to adjust the elevation angle the right sidelobe requires adjustment the bottom side of the subreflector should be adjusted downward by loos ening the screws between...

Page 38: ...that all discrepancies have been corrected The following paragraphs describe the inspection and preventive maintenance proce dures for the earth station These instructions include general cleaning and...

Page 39: ...hat may preclude continued proper operation of the earth sta tion prior to the next scheduled inspection should be noted The discrepant condition should be corrected repaired or replaced immediately o...

Page 40: ...condition If the enclosure is provided with a vent fan check for free operation of the fan blade The fan bearings are permanently lubricated any binding abnormal noise or vibration necessi tates repl...

Page 41: ...with the appropriate thinner to the proper consistency Thoroughly paint over the primed surfaces and blend with the existing painted surface Remove all loose paint and corrosion by scraping wire brush...

Page 42: ...range is 85 degrees to 300 degrees Fahrenheit 29 degrees to 149 degrees Celsius Preventive Maintenance Lube Components Frequency Type Type No of Lube Point to be Months of of Points or No Lubricated...

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