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Anco Equipment Batch Pasteurizer, Manual

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Table of Contents 

About our Batch Pasteurizer 

3 

Tank Specifications and Options 

4 

Batch Pasteurizer Overview 

5 

Sizing your Boiler 

8 

Tank and Boiler Install 

9 

Leak Detection Valve Install, Handling & Maintenance  15 

Electric Air Space Heater 

18 

Anderson Chart Recorder Overview 

21 

Spray Ball Maintenance and Technical Information 

23 

Cleaning and Test Run Procedure 

25 

Pasteurizing Procedure 

28 

Warranty 

34 

Conclusion 

35 

9/25/2018 

2 

Summary of Contents for Batch Pasteurizer

Page 1: ...Anco Equipment 1070 E Glenbrook Drive Pulaski WI 54162 www ancoequipment com Anco Batch Pasteurizer Collection...

Page 2: ...zing your Boiler 8 Tank and Boiler Install 9 Leak Detection Valve Install Handling Maintenance 15 Electric Air Space Heater 18 Anderson Chart Recorder Overview 21 Spray Ball Maintenance and Technical...

Page 3: ...t common use for batch pasteurizers is in the dairy industry for milk pasteurization The Anco Batch Pasteurizers are available in standard or custom sizes They typically range from 50 to 2 000 gallons...

Page 4: ...max pressure rating of 70 PSI Max Flow Rate 50 GPM Insulation 2 polyurethane insulation Tank Exterior Shell Cylindrical vertical 14 gauge type 304 or 316 stainless steel Exterior Finish Number 4 finis...

Page 5: ...e Fitter when installing the tank The tanks dimple plated jacket is designed to heat and or cool with Glycol a hot water boiler or a steam boiler system The jacket is tested and rate for 70 maximum po...

Page 6: ...ade gasket and a tube of PetroLube To install clean the area of the tank where the gasket is place Apply PetroLube to both sides of the gasket and place on to the tank bolts Lubricate the inner guts o...

Page 7: ...GEARBOX CIP SPRAYBALL FITTING ELECTRIC AIRSPACE FITTING TC PORT FOR AIR SPACE THERMOMETER STAINLESS DUST COVER MANWAY COVER NAME PLATE ANDERSON NEGELE THERMOWELL FOR PRODUCT THERMOMETER ADJUSTABLE BAL...

Page 8: ...llons Side Jacket in Sq Ft Bottom Jacket in Gallons Bottom Jacket in Sq Ft BTU s Required 50 1 8 12 1 4 7 100 000 75 2 13 1 4 7 150 000 100 3 18 1 4 7 200 000 150 4 26 1 4 7 265 000 200 5 33 1 4 7 350...

Page 9: ...able Underneath the tank you will find two ports for the bottom zone or jacket Connect your steam water or Glycol lines here The ports are interchangeable so either port can be the inlet or the outlet...

Page 10: ...Zone Jacket Install Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port Steam must always enter from the top inlet jacket and exit fro...

Page 11: ...must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port Steam must always enter from the top inlet jacket and exit from the bottom or lower jacket port B...

Page 12: ...one Jacket Install Water or Glycol must always enter from the lower inlet port of the jacket and exit from the top or higher jacket port Steam must always enter from the top inlet jacket and exit from...

Page 13: ...Diagram Sample Additional components will be required for a complete system Consult with a qualified professional for design and integration with a specific boiler and plant steam system Water Enters...

Page 14: ...a typical steam supply and condensate return system for a jacketed tank Additional components will be required for a complete system Consult with a qualified professional for design and integration w...

Page 15: ...ng use a fine file to remove nicks from plug Never use steel wool on valve or put it into cleaning tank with iron or steel material Place valve in wash sink carefully and away from other parts to prev...

Page 16: ...9 25 2018 16 Figure 1 Figure 2...

Page 17: ...Tube of Food Grade Petrol Gel Installing the Valve 1 Apply Petrol Lube to the gasket and stick it to the base of tank 2 Apply generously to the front of gasket and back of valve 3 Apply Lube inside t...

Page 18: ...The Rheostat control allows you to adjust the amount of electrical current running to the heating element and control the heat of the air space The Rheostat needs to be installed by a licensed electr...

Page 19: ...Ground To be installed by a licensed electrician 19 Anco Electric Air Space Heater...

Page 20: ...Anco Airspace Heater Element 20...

Page 21: ...9 25 2018 21 Anderson Chart Recorder and Temperature Probes Get full Anderson manual on our website under technical information...

Page 22: ...Installation Information A hard copy of the complete installation manual will be included with your Anderson Equipment 9 25 2018 22...

Page 23: ...9 25 2018 23 Spray Ball Installation and Maintenance...

Page 24: ...9 25 2018 24 Spray Ball Specification Sheet...

Page 25: ...k You may consult your chemical supply provider or use these steps below 1 Fill tank about 10 full with hot water 2 Add degreaser 3 Using a circulating pump rotate the water from the tank outlet to th...

Page 26: ...k equipment Prevent exposure to potential contaminate such as flies dust dirt drip or splash Milk spoilage bacterial breakdown of milk proteins Sour milk held at temperature of 65 75 will allow sourin...

Page 27: ...e temperature and exposure time is the same as steam 3 Chemical An approved chemical sanitizing solution such as chlorine not household bleach or quaternary ammonia is circulated or pumped through ass...

Page 28: ...e recordings until full pasteurization of product is reached in 30 min per the PMO guidelines Please remember if any manholes wing doors or ports are opened during the 30 min pasteurization process yo...

Page 29: ...occurs after beginning the pasteurization process the timing process must be restarted and notes to that effect must be made on the recording chart by the operator 4 The official thermometer is the in...

Page 30: ...recorder chart must show a holding time of 30 minutes plus the filling time of the vat from the level of the recorder bulb sensor to the maximum level of normal operation 4 When cooling is begun afte...

Page 31: ...Product Temperature Minimum Air Space Temperature MILK SKIM MILK OR BUTTERMILK 145 F 150 F CREAM FLUID DAIRY PRODUCTS WITH 10 MILKFAT 150 F 155 F CONDENSED DAIRY PRODUCTS HIGH TOTAL SOLIDS PRODUCTS 1...

Page 32: ...overs in place during operation 4 Vat construction within compliance 5 Agitation during operation 6 No ingredients added after pasteurization 7 Product protected after pasteurization INDICATING AND RE...

Page 33: ...rt must be graduated in time scale divisions of not more than 10 minutes for a maximum record of twelve hours and designed for the recorder used 5 On vats used solely for pasteurization at temperature...

Page 34: ...epair or replacement at the company s location in Pulaski Wisconsin of such components of its manufacture as are found by the company to be defective in materials or workmanship on the condition that...

Page 35: ...Anco Equipment strives on 100 satisfaction on all their equipment For any additional questions or concerns please check out our website at www ancoequipment com or call at 920 569 3530 9 25 2018 35...

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