Anchor Navi-Trac Installation Instructions Manual Download Page 7

7

NAVI-TRAC Installation Safety Guidelines

Your installation techniques will evolve to fit the needs of your clients, the experience level of your crews, the nature of other 
tentage on-site, and the equipment that you have most readily available.  We encourage you to begin with a crew of (4) 
workers and only reduce this number as your experience level allows you to do so 
safely.  Whatever techniques you adapt for your crews, we encourage you to keep safety utmost in mind.

Please read through this assembly manual completely before beginning your installation.  Be sure the proper equipment, 
crew and safety precautions are in place.  We hope that you enjoy the design features of the NAVI-TRAC each time the unit 
is installed.

  1. 

It is recommended that workers wear safety shoes and hard-hats on site.

  2. 

When moving beam sections by hand, use proper lifting techniques to protect the back, and avoid pinching fingers  

 

while making hardware connections.

  3. 

Never permit bystanders or uninvolved to stand or walk even briefly in the falling path of a beam as it is being raised  

 or 

lowered.

 
  4. 

Be aware to avoid contact of beams with any overhead power lines near the site.

  5. 

When anchoring the structure, avoid all underground power lines and gas lines or other utility easements.  Local   

 

authorities should be able to map the location of these obstacles.

  6. 

Keep site clear of debris to avoid tripping, especially while carrying components or bundles of fabric.

  7. 

Do not drag bundles of fabric on concrete, asphalt, or ground as this can cause damage to the fabric from abrasion  

 

through the bag.

   8. 

When lifting the NAVI-TRAC Hip End frame (See Appendix), be sure to use the heavy duty NAVI-TRAC frame lift.    

 

The standard Anchor frame lift was not designed for the weight of the NAVI-TRAC frame.  When lifting each side of  

 

an end section, (2) NAVI-TRAC frame lifts should be used.

  

  9. 

Before pivoting beams to vertical, clear the area of items that could cause tripping or slipping.   

 10. 

Before pivoting middle beam, install the cross-cable for safety bracing.   On the 50’ NAVI-TRAC, the cross-cable   

 

should be left in place as an essential part of the structure.

   
 11. 

NOTE:  Hinged baseplates are used on all beams in the Gabled End Configuration.  However, if the Hip End is con 

 

structed on either, or both ends of the unit, the base plates in the hip end module should all be the non-pivoting,   

          fixed plates.   Use of hinged baseplates in the end module could cause the end module to collapse during installation.

 12.  

When using ladders to make peak connections, be sure the ladder is tall enough that workers can reach the peak  

 

from a ladder step consistent with the safety recommendations for the ladder being used.  On middle beams, secure  

 

the eaves before climbing the ladder to secure the peak.

 13. 

To meet design loads, x-cabled bays (upright and rafter x-cables) must be added such that there are no more   

 

than 6 open bays between x-cabled bays (see illustration on X-Cabled Bays Page 14.)

 14. 

For proper loading and anchoring information, consult the appropriate NAVI-TRAC blueprint available from Anchor  

 Industries 

Inc.

 15. 

If a Hip End is used on either end of the unit, before installing fabric, verify that all hip, brace,  and rafter pins are  

 

seated into weldment fittings and secured by lanyard pins.

 16. 

The installation method described herein requires coordination of tasks between workers.  A safe installation is    

 

dependent on alertness and coordination.

 17. 

Before lifting Gabled End top frame to install uprights, always guy out and stake at least both corners of the side or  

 

end being lifted.  This will help maintain the intended footprint and will protect against uplift from the wind that could  

 

move or flip the tent, causing damage to the tent and/or severe injury to workers.

Summary of Contents for Navi-Trac

Page 1: ... before the installation or removal of this product Installation Instructions Navi Trac Frame Tent 30 Wide Gable End System Non Certified Installation 7701 Highway 41 N Evansville IN 47725 Phone 812 867 2421 Fax 812 867 1429 1 800 544 4445 email tents anchorinc com www anchorinc com ...

Page 2: ...t 12 Connecting the First Two Beams 13 Installing Purlins Completing First Bay Completing the Top Frame Installing the Gabled End Frame 14 Installing Guy Webs X Cabled Bays 15 Installing Mid Panels Installing Gabled End Panels 16 Safe Attachment of Pull Ropes to Fabric Fabric Tensioning 17 Completed Gabled End Unit Illustration Alternate Hip End Gabled End Configuration 18 Combining Hip and Gabled...

Page 3: ... the end beams and tensioned to the Gabled End uprights 6 Corner guys are in one direction only parallel to the beams NOTE It is possible to combine the hip end and gabled end styles within one building unit see kit 3 however this assembly manual focuses on the gabled end configuration only The last few pages describe the hip gabled combination and refer the customer to the hip end assembly manual...

Page 4: ...4 30 NAVI TRAC COMPONENT ILLUSTRATIONS INSTALLATION TOOLS ...

Page 5: ...3 EW 15 EAVE GABLED END DROP IN 15 2 2 R16 2 RAFTER 16 2 2 1 2 2 2 2 2 2 H21 4 HIP LOWER SPLICE 21 4 30 2 PURLINS P1 PURLIN 10 2 2 2 2 P2 PURLIN 15 2 2 P3 PURLIN 20 2 2 UPRIGHTS U8 UPRIGHT 8 2 3 2 2 2 2 2 2 UG 15 END UPRIGHT 14 2 1 1 WELDMENTS FITTINGS PLATES BFW ADJ BASE PLATES W INSERTS FIXED END 1 1 3 2 2 2 BHW ADJ BASE PLATEW INSERTS HINGED 2 2 2 2 CW CORNER WELDMENTS 2 EIW END INTERMEDIATE WE...

Page 6: ...ER 6 OPEN BAYS X6 LOWER ROOF X CABLES FOR 20 MID BAY A RED NAV BAY20 4 4 INSTALL AS SPECIFIED FOR UNITS W OVER 6 OPEN BAYS BOLTS AND HARDWARE LANYARD ASS Y W HAIRPIN COTTER 4 1 2 13 x 3 BOLT W NYLOCK NUT 4 2 8 2 2 2 2 2 2 1 2 13 x 3 1 2 BOLT W NYLOCK NUT 1 1 INSTALLATION TOOLS CROSS CABLE FOR 30 RED 1 1 1 1 1 1 LOWER SAFETY STRAP W RATCHET 4 UPPER SAFETY STRAP FOR 10 BAYS 4 UPPER SAFETY STRAP FOR ...

Page 7: ...C frame When lifting each side of an end section 2 NAVI TRAC frame lifts should be used 9 Before pivoting beams to vertical clear the area of items that could cause tripping or slipping 10 Before pivoting middle beam install the cross cable for safety bracing On the 50 NAVI TRAC the cross cable should be left in place as an essential part of the structure 11 NOTE Hinged baseplates are used on all ...

Page 8: ...GTH MEASUREMENT OF ONE LIES DIRECTLY ON THE DIAGONAL MEASUREMENT OF THE OTHER PULL THE TAPES TIGHT AND MARK THEIR INTERSECTION THIS WILL LOCATE A FAR CORNER POINT D ABOVE 7 SWITCH TAPES SO THAT TAPE 1 ABOVE MEASURES THE DIAGONAL AND TAPE 2 ABOVE MEASURES THE LENGTH THIS WILL LOCATE POINT C ABOVE 8 WITH THE FOUR PRIMARY CORNERS LOCATED LAY OUT BASEPLATES AND UPRIGHTS ACCORDING TO THE NUMBER OF BEAM...

Page 9: ...er upright as shown for Gabled End Units 1 30 Stake through base plate Drive into ground as far as possible 1 3 4 2 6 5 ASSEMBLE FIRST BEAM MCW 2 RW ON MID BEAMS RWE ON END BEAMS R16 2 2 U8 2 BHW 2 1 STAKE PER BASE PLATE XRB 2 FOR X CABLED BEAMS ONLY MAKE CONNECTIONS IN NUMBER SEQUENCE SHOWN STAKE PLATES BEFORE ERECTING 7 8 9 10 USE CROSS CABLE AS AN INSTALLATION TOOL TO SQUARE FIRST BEAM BEING RA...

Page 10: ...EAM 3 INSERT THE LOOSE HANGING ENDS OF UPPER WEBS INTO THE RATCHETS OF THE LOWER SAFETY WEBS PULL ABOUT 1 FT OF WEB THRU THE RATCHET LEAVE PLENTY OF SLACK 4 SNAP UPPER ENDS OF UPPER WEBS TO THE EAVE BRACKETS OF THE BEAM TO BE RAISED 5 LEAVE THE LEADING WEBS TO BEAM 1 LOOSE AND HANGING UNTIL BEAM IS UP CROSS CABLE USED FOR SQUARING FIRST BEAM BEING RAISED OPTIONAL ON OTHER BEAMS NOT REQUIRED FOR FI...

Page 11: ... THE TRAIL ING SAFETY WEBS DRAW TIGHTER SECURING THE 1st VERTICAL BEAM ON THE LEADING 2 PC SAFETY WEBS WORKERS INSERT LOOSE ENDS OF UPPER SAFETY WEBS INTO THE RATCHETS OF THE LOWER SAFETY WEBS USING RATCHETS ADJUST LEADING AND TRAILING SAFETY WEBS AGAINST EACH OTHER ON BOTH SIDES OF THE STRUCTURE TO SECURE AND VERTICALLY ALIGN THE BEAM ...

Page 12: ...ARD IT 2 OR 3 WORK ERS SHOULD HOLD THE BEAM AT VERTICAL UNTIL EAVE BARS ER20 ARE INSTALLED SECURING THE 2nd BEAM WITH DROP IN RIDGE EAVE BARS DROP IN RIDGE EAVE BARS CON NECT 1st AND 2nd BEAMS DROP ONE HOOK END OF BAR INTO EAVE FITTING USE LIFTING CRADLES TO POSITION 2nd END ...

Page 13: ...LD OTHERWISE RESULT IN WATER POND ING IN THE 20 FT BAY USE SAME TECHNIQUE AND THE LONG LIFTING POLE WITH CRADLE TO INSTALL THE PURLINS AND RIDGE EAVE BAR AT THE PEAK REMOVE CROSS CABLE FROM 2ND BEAM COMPLETING THE TOP FRAME INSTALLING GABLED END FRAME REPEAT PREVIOUS STEPS UNTIL ALL BEAMS ARE VERTICAL AND BOTH END BAYS ARE X CABLED AS SHOWN INSTALL GABLED END FRAME MAKE CONNECTIONS IN THE ORDER SH...

Page 14: ... BELOW THE PURLIN CONNECTION THREADS SHOULD POINT INWARD TOWARD CENTER OF BAY THREAD CABLE EYE NUTS ONTO EACH BOLT TO SECURE THE CABLES AS SHOWN PURLIN X CABLING IS IDENTICAL ON BOTH SIDES OF THE STRUCTURE RAFTER X CABLES ARE COLOR CODED RED AND LABELED 10 15 OR 20 ACCORDING TO BAY SIZE UPRIGHT X CABLES ARE COLOR CODED GREEN AND LABELED 10 15 OR 20 ACCORDING TO BAY SIZE IMPORTANT NOTE REFER TO CAU...

Page 15: ...E SIDE OF BAY INSTALLING 2 PC GABLED END USE LONG LIFTING POLE TO PUSH EACH HALF TO PEAK WHEELED PANEL GUIDE AT EAVE SECURE LACE LINE AT TOP BOTTOM WITH FASTEX BUCKLES TIE OFF BOT TOM LOOP STANDARD LOOP GROMMET LACING NOTE TO ENSURE THAT MID FABRIC GOES IN SMOOTHLY AND TO MINIMIZE CHANCE OF DAM AGE TO FABRIC ALWAYS USE THE WHEELED PANEL GUIDE TO FEED KEDAR INTO FRAME CHANNELS SEE NEXT PAGE FOR INF...

Page 16: ...ROUGH ITS OWN CATENARY RING PASSING OVER THE LEFT WEB 3 CONTINUE RING OF RIGHT TENSIONING WEB THROUGH OPPOSITE CATENARY RING 4 OVERLAP BOTH TENSION RINGS ATTACH WEB RATCHET AND TENSION DOWNWARD AGAINST TENSION HOLE IN UPRIGHT CATENARY RINGS SHOULD MOVE CLOSER TOGETHER AS RATCHET IS TIGHTENED FOLD CURTAIN AND CATENARY BACK ON TOP OF MID SO THAT THEY ARE OUT OF THE WAY SNAP OF PULL ROPE MUST BE FAST...

Page 17: ...ENSIONED GUY WEBS STAKED AND RATCHETED TIGHT TO MEET ENGINEERING REQUIREMENTS WALLS SHOULD BE INSTALLED ON ALL 4 SIDES 30 x 60 GABLED END NAVI TRAC ALTERNATE HIP GABLED END COMBINATION USING KIT 3 FOR THE HIP COMPONENTS SEE THE FOLLOWING PAGE FOR ASSEMBLY REFERENCE ...

Page 18: ...HE HIP END UNIT EXTENSION BEAMS ARE PIVOTED IN THE SAME MANNER AS SHOWN PREVIOUSLY IN THIS GABLED END ASSEMBLY INSTRUCTION SEE BELOW FOR COMPONENTS THAT MUST BE SUBSTITUTED IN HIP END UNIT SEE KIT 3 E15 EIW CW BFW H21 4 MRW EFW TFW MLW HIP KIT 3 COMPONENTS NOTE MRW MLW ARE SUPPLIED WITH THE STARTER FRAMES ...

Page 19: ...eam brace is adjustable and may be used on all standard sized mids and upright heights The first step in using the diagonal beam brace is to adjust it to the size required Slide the bar out until you see the label for your particular mid size and upright height then pin to size Insert top of beam brace into pad eye weldment and pin as shown in Figure 2 As beam is being raised guide bottom of brace...

Page 20: ...s into channel Step 3 Repeat with the matching half of the wall Step 4 Lace wall starting at top of wall bring ing top loop thru the top grommet of matching half of wall to inside of wall Continue with this process looping next loop thru grommet and then the up per loop until all loops are laced See Figure B Tie off bottom loop to keep lace together Step 5 Slide ground bar Figure C thru pocket on ...

Page 21: ...already slid into upright Groundbar slid into pocket Inserting keeper up into bottom of upright on outside corner of tent Slide groundbars onto prongs and pin into place as shown Bottom View looking up into upright with Groundbar keeper inserted Navi Trac Ground Bar Keeper Instructions Base Plate Inserted into upright For Gable End Uprights This Gable End Leg Cover may be attached at bottom of upr...

Page 22: ...LWH 6WDNLQJ LQIRUPDWLRQ SURYLGHG LQ WKH LQVWDOODWLRQ LQVWUXFWLRQV LV QRW D VXJJHVWLRQ DERXW ZKDW LV QHFHVVDU WR PHHW D VLWH VSHFL F ORDG RU DGGLWLRQDO LPSRUWDQW LQIRUPDWLRQ FRQVXOW 7KH 3URFHGXUDO DQGERRN RU WKH 6DIH QVWDOODWLRQ DQG 0DLQWHQDQFH RI 7HQWDJH DQG WKH 3RFNHW XLGH 3XOORXW DSDFLW RI 7HQW 6WDNHV ERWK DYDLODEOH IURP WKH 7HQW 5HQWDO LYLVLRQ RQ WKHLU ZHEVLWH ZZZ LIDL FRP QDVPXFK DV WKH ZHDWKH...

Reviews: