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现场准备手册

Site Preparation
Manual

1.0

版本

Version 1.0

2005

年七月

July 2005

DS952-0-00-1020

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Summary of Contents for TX7+

Page 1: ...现场准备手册 Site Preparation Manual 1 0 版本 Version 1 0 2005 年七月 July 2005 DS952 0 00 1020 ...

Page 2: ...TX7 现场准备手册 TX7 Site Preparation Manual 2 空白页 Blank Page ...

Page 3: ...地面积 FLOOR SPACE REQUIRED 7 6 机床从木托板上卸下 MACHINE REMOVAL FROM WOODEN SLED 9 6 1 震动显示器 SHOCK INDICATORS 9 6 2 卸除步骤 REMOVAL PROCEDURE 10 7 机床校平点 MACHINE LEVELING POINTS 12 8 外接设备 EXTERNAL SERVICES 13 8 1 冷却设备 COOLANT SERVICES 13 8 2 灭火系统 FIRE SYSTEM 14 8 3 油雾分离系统 MIST EXTRACTION SYSTEM 16 9 供气系统 AIR SYSTEM 17 10 TX7 机床电源要求 TX7 MACHINE POWER REQUIREMENTS 19 现场就绪确认 SITE READINESS CONFIRMATION 21 ...

Page 4: ...TX7 现场准备手册 TX7 Site Preparation Manual 4 空白页 Blank Page ...

Page 5: ...免与高频发电机放电机或电焊机连在同一配电板这样引起的干扰有可能导致计算机数控系统产生故障 Attaching high frequency power generators electric discharge machines or electrical welding machines to the same power board should be avoided this should be avoided as interference may cause the CNC to malfunction 理想的操作环境要求周围环境的温度为 20 C 68 F 湿度在 40 到 75 之间 The ideal operating environment calls for an ambient temperature of 20 C 68 F with humidity be...

Page 6: ...oundation should be separate from the rest of the floor 4 TX7 的置放 Placement of the TX7 TX7 抵达时应固定于一托板上托板尺寸为长 2900 毫米宽 2300 毫米机床和托板的最大高度约为 2700 毫米总重量机床托板附件约为 7500 公斤木质托板和 TX7 只可使用叉车从前方即 B 面进行升降请参考图 0 The TX7 will arrive fixed to a wooden sled The size of the sled is 2900mm length x 2300mm width The maximum height of the M C and the sled is approximately 2700mm The total weight M C sl...

Page 7: ... will not accept any responsibility for damage or misalignment if the TX7 is not lifted as described Figure 0 Machine Lifting 参考图 0 机床升降 5 所需占地面积 Floor Space Required 当放置 TX7 时必须预留足够空间以便当操作门打开时可安全从各个面进行操作 When locating the TX7 sufficient room must be allowed to allow safe access to all sides of the TX7 when the access doors are open A 面机床升降 SIDE A M C Lifting Wooden Sled 木质托板 2300mm 2300 毫米 2...

Page 8: ...tem 下图图 1 显示了 TX7 的地面尺寸所有尺寸都以毫米标识 Below Fig 1 is a diagram of the floor size of the TX7 with all dimensions expressed in mm 如需附加外接的选购冷却系统请与 ANCA 分公司联系有关细节 For an external coolant system optional please contact your ANCA branch for details 图 1 TX7 的平面图 Figure 1 Floor plan of TX7 上料机 LOADER TX7 如有需要机床变压器 M C Transformer if required ANCA 标准冷却液过滤系统 ANCA Standard Coolant Filter System 3600 3600 ...

Page 9: ...rt is taken to ensure that the machine is delivered to the customer in first class condition The TX7 includes shock indicators these are red under normal circumstances but if the machine should be subject to a shock during transport or use this turns blue This gives warning that the machine may be out of alignment Please notify ANCA immediately if any of the indicators have turned blue The diagram...

Page 10: ...TX7 has been dropped or damaged during transportation the indicators will turn BLUE 如震动指示器显示为蓝色请立刻通知 ANCA 公司 Please notify ANCA immediately if any of the indicators have turned BLUE 第三步 Step 3 将 TX7 从托板上卸除下来需将连接机床至托板的校平螺栓旋开这些螺栓分别位于主托板轨道顶部凸缘下方的七个位置需使用一只 24 毫米的套筒板旋开螺栓 To separate the TX7 from the sled unscrew the leveling bolts attaching the machine to the sled These bolts are found in 7 place...

Page 11: ...knuts until 点 1 2 3 从机床底座突出 30 毫米 Points 1 2 3 protrude 30 mm from the M C base 点 6 7 从上料机底座突出 20 毫米 Points 6 7 protrude 20mm from the loader base 第七步 Step 7 用防松螺母在点 1 处底座中部操作员左手端将螺栓旋紧 TX7 右手边前后部点 2 3 处的防松螺母松开 Tighten the bolt with the lock nut in point 1 middle of the base left hand end from operator leave the locknuts for points 2 and 3 on the right hand front and rear of the TX7 loose 第八步 S...

Page 12: ...eparation Manual 12 7 机床校平点 Machine Leveling Points ANCA 工作人员将在安装时校平 TX7 ANCA personnel will level the TX7 during installation 图 2 校平点 Figure 2 Leveling Points 上料机 LOADER 点 4 和 5 只在机床运输时使用 Points 4 5 Only for M C Transport ...

Page 13: ...ircular 165 1mm 6 OD coolant outlet flange and located at the LH side of the machine as observed when standing in front of the loader The centre of the coolant outlet is approximately 310mm from the floor 标准 ANCA 系统或其他外部系统都是通过 XTB20 界面终端块连线的 The standard ANCA system or other external systems are wired via XTB20 Interface Terminal Block 冷却管出口离地高度大约为 165 1 毫米 6 英寸外圆冷却液出口法兰输出 Coolant outlet Approx...

Page 14: ...A Branch representative The integration of non standard ANCA system has to be arranged by the customer ANCA will not be responsible for the equipment supplied by other manufacturers 有关 XEXTN 结构请参考电力图 952 0 02 7000 表 20 Please refer to electrical drawing 952 0 02 7000 SHT20 for XEXTN layout 有关 ANCA 冷却管电力线路的信息请参考 952 0 00 8100 表 157 For ANCA cooljet electrical connections please refer to 952 0 00 ...

Page 15: ...系统操作的侦察和控制设备启动并且在需要的状况下可以进行本地和远程的人工操作 The system can be triggered by detection and control equipment for automatic system operation as well as provides local and remote manual operation if needed 适用标准 Applicable standards UL 清单所列 EX 2968 UL listed EX 2968 USCG 批准批准号为 162 038 7 0 USCG approved under Approval No 162 038 7 0 达到 pf NFPA 标准 12 的要求二氧化碳灭火系统 Meets requirements pf NFPA Standard 12 Carb...

Page 16: ...ingle phase at 1 AMP is available from the machine for the ANCA TX7 Standard mist extractor 如果您选择了除 ANCA 标准系统以外的其他系统请向您的 ANCA 分公司代表咨询客户必须安排整合非 ANCA 标准的系统对于由其他生产商供应的设备 ANCA 概不承担任何责任 If you select a system other than ANCA Standard System please consult your ANCA Branch representative The integration of non standard ANCA system has to be arranged by the customer ANCA will not be responsible for t...

Page 17: ...y to 0 01 micron is also used in conjunction with the air purging services on the machine tool This filter also has an automatic drain facility 传输到两过滤调节器的压缩空气必须达到以下标准 It is a pre requisite that the compressed air delivered to both the filter regulators complies with the following criteria 空气质量 Air Quality ISO 8573 1 第四级 ISO 8573 1 Class 4 最低压力 Minimum pressure 6 巴 87 psi 6 bar 87 PSI 空气中不能含有液体污染物质...

Page 18: ...高峰的预计频率已列明 Customers can confirm pneumatic supply requirement by multiplying the flow rates by the predicted cycle frequency Expected frequency for each spike is given 已列出稳定状态下的耗气率只在机床空气清洁时每分钟 11 立方英尺 Steady State Consumption Machine Air Purges Only 11 CFM 耗气峰值 Possible Air Consumption Spikes 上料周期间夹头气喷清洁时 During Tool Loading Cycle with Collet Air Blast 平均峰值 Spike Average 每分钟 5 立方英尺 5 CFM 峰值平均持续...

Page 19: ... following voltages 200 伏 72 安培 220 伏 65 安培 380 伏 40 安培 415 伏 35 安培 440 伏 33 安培 460 伏 31 安培 480 伏 30 安培 200V 72 Amps 220V 65 Amps 380V 40 Amps 415V 35 Amps 440V 33 Amps 460V 31 Amps 480V 30 Amps 以上电压的最低电力要求如下 The minimum power requirement of the above voltages is as follows 25 千伏安包括磨床和上料机 25KVA includes grinder and loader 电流 25000 线电压 x 1 732 Current 25000 Line voltage x 1 732 最大电压波动 5 Maximum vo...

Page 20: ...TX7 must be earthed to the internal brass earth bar metal electrical conduit is not considered good earthing practice for the TX7 注意 3 NOTE 3 电器箱后顶端右手方设有一金属板使电力从顶端进入 A metal plate is provided in the rear back right hand side of the electrical cabinet for top entry of electrical power ...

Page 21: ...ne 冷却系统包括制冷器 coolant system incl chiller 油雾收集器 mist collector 灭火器 fire extinguisher 冷却液已备好 Coolant prepared 刀具夹持已备好 Tool holding prepared 2 计划安装机床日期日月年 PROPOSED DATE OF MACHINE INSTALLATION Day Month Year 3 客户信息 ANCA 项目负责人 CUSTOMER DETAILS Responsible for ANCA Project 姓名 Name ____________ 电子邮件 email ___________________ 电话 Phone number _____________________________________ 传真 Fax number _______...

Page 22: ...TX7 现场准备手册 TX7 Site Preparation Manual 22 5 您的评论 YOUR COMMENTS _________________ __________________ ___________________ 签名正体日期日月年 Signature Print Name Date day month year ...

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