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Every brand of panel is different, so ensure you are familiar with your panels’ specifications. Also be aware that 

weather and temperature will affect the Voc of your panels. A higher temperature will produce a lower Voc and lower 

Vmp voltage, while lower temperatures will produce a higher Voc and higher Vmp voltage. To determine the corrected 

Voc, consult the data sheet for your solar panel and allow for the lowest possible temperature the solar panel will 

be exposed to. If the data sheet is not available, use the table below to make the calculation using the formula Voc 

Expected = Voc @ 25C * Correction Factor.

Temperature

Correction Factor

25° to 10° C (77° to 50° F)

1.06

9° to 0° C (49° to 32° F)

1.10

-1° to -10° C (31° to 14° F)

1.13

-11° to -20° C (13° to -4° F)

1.17

-21° to -40° C (-5° to -40° F)

1.25

Wire Sizing 

The distance between the PV array and the controller will be a factor in choosing an optimum string voltage for the 

SolarMax. The higher the input voltage the smaller the wire can be for any given amount of power. Be sure to consult 

your local electrical code specifications regarding wire sizing.

SolarMax is designed to deliver a maximum of 100 amps to the output. The wire size chosen must be rated for this 

much current over the length of the run between SolarMax and the batteries. The NEC requires that the output 

conductors have an amperage capacity of 1.25 X the rated current after all temperature and conduit fill corrections are 

calculated. For the SolarMax this means conductors must be rated to carry 125 amps. The minimum cable necessary 

to carry the full rated output of the SolarMax is #2 AWG, corrections for cable run length, conduit fill and temperature 

could result in a larger wire size being necessary, to a maximum of #1/0 AWG.

The maximum input current is a function of the array Short Circuit Current (Isc), assuming a failure of SolarMax that 

creates a short circuit on the input. In this case, multiply the Isc rating of one panel times the number of panels in 

PARALLEL to determine the maximum short circuit current.

PV input circuits require a double correction factor for over current so PV Isc (short circuit current) must be multiplied 

by 1.56. All PV input wires must be sized accordingly. This apparent over sizing is done to reflect the fact that solar 

modules can, and often do, produce more than their rated power in conditions of heightened insolation and cold 

temperatures. Any PV input disconnect or circuit breaker must also be rated at 1.56 of array Isc.

Coming back to our example solar panel, the Mitsubishi PV-MLE270HD, the Isc for one panel is 9.18 amps, and from 

the charts we can see that there is almost no temperature coefficient. Assuming 5 panels in series for 1350 watts per 

string, and 7 strings for a maximum power of 9450 watts, the maximum short circuit current would be 9.18 x 7 or 64.26 

amps. Multiplying this times the safety factor of 1.56 gives a maximum of 100 amps, so likely in this case, the same 

wire could be used for the input wiring as the output wiring assuming similar run lengths.

Summary of Contents for SolarMax SMP100

Page 1: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 Registered Company Battery Chargers Inverters Power Supplies Voltage Converters...

Page 2: ...Copyright 2005 2020 Analytic Systems Ware 1993 Ltd Revised March 25 2020...

Page 3: ...fire electric shock or injury to persons 3 Do not disassemble the SolarMax charge controller consult the manufacturer first or take it to a qualified serviceman when service or repair is required Inc...

Page 4: ...g MPPT strategy The controller s secondary objective is to ensure that the batteries receive a full charge without becoming overcharged This is accomplished through a three stage charging process The...

Page 5: ...ions as an optimal electrical load for a solar array and converts the power to a voltage and current level which is optimum for charging batteries The benefits of MPPT regulators are greatest during c...

Page 6: ...xt as your batteries require Bulk Stage In this first stage of the charging the battery is allowed to have a large constant draw on the available current SolarMax uses MPPT technology to provide the m...

Page 7: ...ed on the previous page Battery Temperature Sensor A Battery Temperature Sensor BTS is included with the SolarMax charge controller Battery temperature affects the ideal charging voltage the cooler th...

Page 8: ...voltage the controller can accept without damage is 250 volts In practice the actual voltage should never reach the Voc point as SolarMax will be loading the array down to the Maximum Power Point at a...

Page 9: ...corrections are calculated For the SolarMax this means conductors must be rated to carry 125 amps The minimum cable necessary to carry the full rated output of the SolarMax is 2 AWG corrections for ca...

Page 10: ...s only slightly less than the short circuit current So the minimum circuit breaker or fuse rating is 60 amps at the highest expected ambient temperature If a disconnect is fitted on either the input o...

Page 11: ...ounting screw positions is provided below The reason for this mounting position is to allow the temperature activated fans to most effectively cool the unit The fans will exhaust hot air at the top of...

Page 12: ...cuit protection devices must be installed inside UL CSA recognized enclosures Follow all applicable electrical codes Wiring methods shall be in accordance with NEC ANSI NFPA 70 Only use circuit protec...

Page 13: ...computer store The computer must have the SolarMax Power Wizard software installed The Software for SolarMax consists of two files The first is a Windows only executable named SolarMax exe The second...

Page 14: ...14 Opening screen with data logging enabled Help About...

Page 15: ...ill have to configure its settings from the menu select Configure SolarMax Click the SolarMax Configuration button in the SolarMax Configuration screen so you can read the initial values from your Sol...

Page 16: ...allation and click OK button You must now click Set SolarMax to program all of the values into your system You should then click SolarMax Configuration to confirm that the SolarMax is setup with your...

Page 17: ...select a rate from the control Click the Reset sampling rate button to update the configuration and click Exit to return to the main screen The next session of logging will be at this new sampling ra...

Page 18: ...n User Programmable 24 100V Battery Temperature Compensation User Programmable mV C MPPT Enabled Yes Targets 5 of max power point Status Display RS232 PC Interface Port Output Protection No Internal O...

Page 19: ...ure sensor is installed and connected to the batteries properly if this is the case there may be a defect in the charger unit itself Contact Analytic Systems for assistance Check that battery charging...

Page 20: ...ximum power rating Pmax Warranted minimum Pmax Tolerance of maximum power rating PV USA test condition rating PTC Open circuit voltage Voc Short circuit current Isc Maximum power voltage Vmp Maximum p...

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Page 24: ...s com support warranty registration DESIGNED AND MANUFACTURED BY 800 668 3884 604 946 9983 Support Analyticsystems com www Analyticsystems com 8128 River Way Delta BC V4G 1K5 Canada Battery Chargers I...

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