Amron 9000-ECS User Manual Download Page 5

 

MODEL 9000-ECS USER MANUAL 

 

 

 

9000-ECS-UM 

REV 4.0 

1. 

INTRODUCTION AND SPECIFICATIONS 

 

INTRODUCTION 

1.1

The AMRON INTERNATIONAL Inc. Model 9000-ECS, Environmental  Control System is 
designed to provide chilled or heated fluid for temperature control of Deck Decompression 
Chambers. The Model 9000-ECS is used in conjunction with an internal conditioning (heat 
exchanger) located inside the DDC. 

The Model 9000-ECS is a self-contained unit, using a sealed R-404A refrigeration unit, fluid 
reservoir, circulation pump and heater. The system can supply cooled or heated fluid, 
operator selected, to provide heat or cooling for the DDC as required. A small circulation 
pump circulates fluid (50% propylene glycol, 50% water) through an internal reservoir, where 
the fluid is heated or cooled, and on to the chamber where heat is extracted or added as 
desired, via the internal conditioning unit. 

The Model 9000-ECS is suitable for use on most all double lock decompression chambers. 
This includes units ranging in size from 54 inch through 72 inch diameters. There are certain 
conditions where the heat load may exceed the capacity of the unit. These conditions may 
occur when the chamber is  being pressed to depth, when the chamber is located in direct 
sunlight,  when  the chamber is being operated in a very high or very low ambient 
temperature, with a high number of personnel within the chamber, or a combination of these 
factors. 

Most of these  conditions can be overcome by operating procedures. During initial press 
down of the chamber the amount of heat added to the chamber (compression of the air) will 
cause a rise in the temperature of the chamber. To compensate for this heat load, the 
chamber can be pre-cooled. Sun shades or other temporary structures can be erected for 
operating conditions outdoors or under extreme conditions.   

 

ELECTRICAL SPECIFICATIONS 

1.2

Cooling ................................................................................................................. 4000 BTU/HR 

Heating ...................................................................................................................  3000 WATT 

Voltage ........................................................................................................  220 VAC 50/60 HZ 

Fluid Flow Rate .............................................................................................  3 G.P.M. @5 PSI 

Fluid Media .....................................................  50% Ethylene or Propylene Glycol, 50% Water 

Capacity  ......................................................................................................  Approx. 7 Gallons 

Power Requirements .................................................................................  15 AMP Disconnect 

Voltage ................................................................................  220 VAC, 50/60 Hz, Single Phase 

Input/output Connections ............................................................................... 1/2" Female NPT 

Location ................................................................................................................. Front or Rear 

 

Summary of Contents for 9000-ECS

Page 1: ...760 599 3857 Email sales amronintl com Web www amronintl com This manual and the information contained herein are provided for use as an operation and maintenance guide No license or rights to manufac...

Page 2: ......

Page 3: ...N 6 GENERAL 6 4 1 REFRIGERATION 6 4 2 FLUID SYSTEM 7 4 3 ELECTRICAL SYSTEM 8 4 4 5 INSTALLATION 9 LOCATION 9 5 1 ELECTRICAL 9 5 2 6 OPERATION 10 7 MAINTENANCE AND TROUBLESHOOTING 11 GENERAL 11 7 1 TRO...

Page 4: ...i 9 PARTS LIST GENERAL 25 9000 ECS ENVIRONMENTAL CONDITIONING SYSTEMS 26 9 1 9000 400 RESERVOIR SUB ASSEMBLY 27 9 2 9000 500 ELECTRICAL SUB ASSEMBLY 28 9 3 AC 5C MD 230V CIRCULATING PUMP 1 8 HP 230V 2...

Page 5: ...ts ranging in size from 54 inch through 72 inch diameters There are certain conditions where the heat load may exceed the capacity of the unit These conditions may occur when the chamber is being pres...

Page 6: ...120 o C Accuracy 1 of Full Scale Refrigerant Compressor Sealed Unit Refrigerant Freon R 404A Protection Internal Thermal Overload Locked Rotor Current 45 Amps Nominal Current Draw 6 4 Amps Restart Int...

Page 7: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 3 MODEL 9000 ECS 1 3...

Page 8: ...4 2 OPTIONS Model 9000 RCS Remote control switch allows remote control of the Model 9000 ECS The 25 foot remote control cable connects to the remote control connector on the Model 9000 ECS and permit...

Page 9: ...C RETURN THERMOMETER 3 4 Three inch dial dual scale thermometer reads fluid temperature returning to the system Temperature range 0 o to 250 o F 20 o to 120 o C FLUID LEVEL INDICATOR 3 5 Slight glass...

Page 10: ...ts of a fluid system reservoir pump to store and circulate the water a refrigeration unit to cool the water a heater to heat the water and controls to select the mode of operation Internal temperature...

Page 11: ...circuit achieves a balanced condition when the spring force of the expansion valve refrigerant pressure temperature and evaporator pressure temperature results in the proper flow of Freon achieving t...

Page 12: ...ase 50 60 Hz The unit requires a 15 amp fused circuit preferably from a separate disconnect box located close to the system The heater and pump have separate internal fuses The heater is fused at 15 a...

Page 13: ...t be connected via a quick disconnect box with 15 amp fuses Power requirements are 220 VAC 50 60 Hz single phase Voltage limits are 187 to 250 VAC this allows the unit to operate on either a 220 or 20...

Page 14: ...there will be a delay of approximately 45 seconds before the compressor starts This allows the pressures within the compressor to bleed off permitting easier starting and eliminates nuisance blowing...

Page 15: ...eservoir An easy way to adjust the controller is to note the present setting of the controller and the point at which the heater did shut off and adjust accordingly Example The unit shut off at 100 o...

Page 16: ...Cause Unit does not cool Check Freon charge Unit does not run Check power to unit Unit does not run power OK Check fuses to pump Unit does not run power OK fuses OK Check for 24 VAC Unit will not hea...

Page 17: ...following drawings illustrate the electrical and mechanical details of the External Conditioning System unit The drawings reference identifier numbers correspond to the parts list identifier numbers...

Page 18: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 14 MODEL 9000 ECS SPECIFICATIONS 8 1...

Page 19: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 15 CHAMBER CONDITIONING CONNECTION DIAGRAM 8 2...

Page 20: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 16 9000 ECS BLOCK DIAGRAM 8 3...

Page 21: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 17 ELECTRICAL SCHEMATIC 8 4...

Page 22: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 18 REMOTE CONTROL WIRING DIAGRAM 8 5...

Page 23: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 19 PARTS LOCATOR EXTERIOR 8 6...

Page 24: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 20 PARTS LOCATOR FRONT VIEW 8 7...

Page 25: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 21 PARTS LOCATOR REAR VIEW 8 8...

Page 26: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 22 PARTS LOCATOR TOP VIEW 8 9...

Page 27: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 23 PARTS LOCATOR ELECTRICAL CONTROL BOX 8 10...

Page 28: ...MODEL 9000 ECS USER MANUAL 9000 ECS UM REV 4 0 24 PARTS LOCATOR CIRCULATING PUMP PN AC 5C MD 230V 8 11...

Page 29: ...er Replacement Parts Contact Amron International Inc 1380 Aspen Way Vista California 92081 U S A Telephone 760 208 6500 Fax 760 599 3857 Email sales amronintl com Web www amronintl com When ordering r...

Page 30: ...D 16 0512 100 Tubing Braid reinforced 3 4 I D NS 125HBL 10 8 Hose Barb to male pipe brass NS 125HBL 12 12 Hose Barb to male pipe brass 19 129HB 12 12 Hose Barb 90 elbow to male pipe 20 PTR B 1 X 3 4 P...

Page 31: ...Union 5 8 Brass 42 ECEB4X1 5 Elect Conduit Ext Box 4 X 1 5 43 3219 Grommet 230 546 dia Hole NS ECNP1 2X4 Elect Conduit Nipple 1 2 X 4 NS ECEL1 2 Elect Conduit Ell 1 2M 1 2F 46 A19ABC 4 Thermostat 50 T...

Page 32: ...ontactor DPDT 24 VAC 62 S84Z 401 Transformer 24 VAC 40VA NS 9000 021 Cover Junction Box 64 9000 019 Bracket Electrical Connection 55 9000 018 Plate Junction Box Mounting 65 SO 14 3 Cableso Type14 AWG3...

Page 33: ...Cover 4 O ring Buna N 4A O Ring Vito 5 Ceramic Thrust Washer 7 Spindle 8 Impeller magnet Assembly 8A Impeller Magnet Assembly W Stainless Cover 8B Impeller Magnet Assembly W Bronze Bushing 8C Impeller...

Page 34: ...ccident repair or alterations SERVICE POLICY For technical assistance or to request a repair please complete one of the following Amron Communicator Repair https www amronintl com communicator repair...

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