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A-1. Introduction

 

to the AMPTEC 620A-4R

The AMPTEC 620A and the 630 Series Igniter 
Testers/Failsafe Ohmmeters are becoming the 
standard in the Safety Igniter Circuit Test 
industry, and are designed to provide extremely 
safe and reliable resistance testing of explosive 
or volatile devices.  Safety Approvals from 
various Safety Boards include, the U.S. Air 
Force ( 620A-4) for generic use on Non-Nuclear 
munitions and the US NAVAL ORDNANCE 
CENTER (630AN and other versions pending). 
Some of the devices the 620A 4R Failsafe 
Ohmmeter may be used on include: fuses, 
squibs, igniters, explosive bolts, rocket motor 
squibs, automobile air-bag initiators and many 
others.

The AMPTEC 620A 4R is a 4-wire failsafe 
digital ohmmeter which has been designed to 
reliably use very low test currents for its 
resistance measurement.  Failsafe Output 
Circuitry proprietary to AMPTEC RESEARCH  
ensures that test current levels do not exceed the 
specified "failsafe current" even in a worst-case 
component failure situation.  The failsafe feature 
is tested in every instrument before shipment. 
Thru out this manual reference is made to both 
620A-4 and 620A-4

R

 (

ruggedized

) essentially 

water resistant packaging being the major 
difference.

The 620A-4 and the newer 620A-4R represent 
the latest in ultra-safe Igniter Tester 
measurements. The 620A 4R uses the same main 
printed circuit board (PCB) as the AMPTEC 
620A Igniter Tester. The 

620A 4R

 has been 

made water-resistant

 and has many features 

which make it useful in a variety of applications. 
Please check the last chapter of this manual for 
addendums that may apply to any differences 
between  new 620A 4Rs and 620A-4 Igniter 
Testers. Should the rechargeable batteries reach 
a low charge level a negative sign will appear on 
the display. The 620A 4R has a 

battery 

monitoring 

circuit that indicates it is time to 

plug in the battery charger. 

A-2. Receiving, Unpacking, and Initial 
Inspection

Should the AMPTEC shipping box appear  
damaged upon arrival, request that the carrier's 
agent (i.e. UPS) be present when the unit is 
unpacked.  If the 620A 4R appears damaged, the 
carrier's agent should authorize repairs before 
the unit is returned to the factory.  Even if the 
instrument appears undamaged, it may have 
suffered internal damage in transit that may not 
be evident until the unit is operated or tested to 
verify conformance with its specifications. You 
may refer to the 

Functional Test section of 

Section D of this manual to help identify the 
problem

 (i.e Test leads etc.)

The 620A 4R has a set of test 
resistors built-in the 
Functional Test Section that
can quickly help the user
figure out where the 
problem is most of the time.
If the unit fails to operate or
fails to meet the performance specifications of 
Section B, notify the carrier's agent and the 
nearest AMPTEC Sales Office.  Retain the 
shipping carton for the carrier's inspection.  

DO 

NOT

 

return equipment to AMPTEC 

RESEARCH

 or any of its sales offices 

without 

first obtaining

 an (RMA) Return Material 

Authorization number. We need to know who to 
contact and how to contact (i.e. phone number 
and FAX number) in order to properly 
coordinate the return of the repaired AMPTEC 
product. 

By calling AMPTEC RESEARCH first, prior 
to just returning the 620A 4R, we can often 
troubleshoot (based on the symptoms you 
describe) and identify the problem over the 
phone (i.e battery loose in the battery holder).

 

We may possibly be able to fix the problem over 
the phone and prevent you from having to return 
the unit to AMPTEC for repair.

R M A

SECTION A  - RECEIVING AND INITIAL INSPECTION

Summary of Contents for 620A 4R

Page 1: ...AUSTIN TEXAS 78737 USA CAGE CODE 1CRL2 PHONE 512 858 4045 or 1 800 350 5105 from the USA e mail info amptec com FAX 512 858 4340 or 1 800 430 5440 from the USA website http www amptec com 620A 4R Batt...

Page 2: ...ARRANTY ________________________________________________________ Permission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or e...

Page 3: ...Charger Power Requirements A 5 Setup and Use CHAPTER B 620A 4R FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and...

Page 4: ...ER F ROUTINE MAINTENANCE F 1 General F 2 Required Test Equipment F 3 Calibration Procedure F 4 Battery Replacement Instructions CHAPTER G COMPONENT PARTS LISTS 620 400 Parts Assembly list CHAPTER H SC...

Page 5: ...eable batteries reach a low charge level a negative sign will appear on the display The 620A 4R has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving...

Page 6: ...d is open The 620A 4R has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 620A 4R open remove the units two hinge pins hex type by twisting them...

Page 7: ...entioned earlier of course the AC DC Battery Charger must be plugged into the 620A 4R s notched connector to facilitate charging the batteries Although the batteries are fully charged prior to shipmen...

Page 8: ...d 35 C 50 C Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 620A 4R Display flashes Measurement Update Rate Approximately...

Page 9: ...er that verifies each individual replacement battery voltage charge level inspector signature along with the inspection date CHAPTER C REPLACEMENT OPTIONALAND ACCESSORY ITEMS 3 2 Test Lead Sets and Pr...

Page 10: ...Terminal Kelvin Mini probes photo shown above Each probe has two spring loaded gold plated steel tips with 0 18 separation one red and one black handheld probe Excellent general purpose 4 Wire Kelvin...

Page 11: ...anana leads which provide a 4 wire Kelvin connection from the adapter to the 620A Ohmmeter No lead resistance errors In some applications i e AIM 7 Missile harnesses regular alligator clip leads canno...

Page 12: ...s just below the display on the left see item 11 of the 620A 4R Front Panel Diagram When a given range is selected an indicator LED informs the user Also note that a resistance range must be selected...

Page 13: ...rews have been removed for calibration access 4 Test Lead Connection Panel Jacks The 48 long dual banana Alligator Test Leads plug directly into the Voltage High and Voltage low and Current high and C...

Page 14: ...item 7 of the 620A 4R Diagram The fuse protects internal batteries from excessive charging currents Replace blown fuses with the same type and rating only The Charging System The slimline AC to DC bat...

Page 15: ...shielded In addition custom probes and test lead sets are optionally available for customized wiring connections kelvin clips cables terminated with spade lugs and special banana jacks All AMPTEC ohm...

Page 16: ...512 447 7456 International Overseas or FAX 512 447 7455 email service amptec com D 7 Failsafe Operation The AMPTEC 620 Series of Igniter Testers or failsafe ohmmeters incorporate a constant current s...

Page 17: ...50 VDC To make this adjustment first remove the fuse from the fuseholder With an adjustable DC power supply set the power supply output to be 4 50 VDC Be sure to observe power supply polarity Connect...

Page 18: ...cate the batteries need charging or fuse needs replacing If the 620A 4R exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help...

Page 19: ...or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section...

Page 20: ...the analog part and the ICL71C03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTRO...

Page 21: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 22: ...shed in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is devel...

Page 23: ...t as it was when the output terminals were shorted The current through R is 10 L milliamperes just as it was through the jumper when the output terminals were shorted E 6 Failsafe Design Reference to...

Page 24: ...wer Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 15V...

Page 25: ...range push buttons covered by silicone rubber boots and their corresponding panel mount LEDS IC 2 is a latch that will latch its output to the corresponding range push button input Its output turns o...

Page 26: ...AMPTEC 620 package may have too much resistance offset for the actual calibration of 620 Igniter Testers versions fitted with a low 2 0 Ohm range Contact AMPTEC for information on the 305 48 long 4 w...

Page 27: ...n Return the calibration access screws to the perimeter of the 620 main top panel 2 Adjust RV1 for a display indication of 100 00 3 Check the 2 0 KOhm range with the 1000 Ohm Standard Resistor Check t...

Page 28: ......

Page 29: ...3 D104 and D202 D201 D203 Relay Board 04 30015 1 620A Relay Board DWG 620A 702 REVB RL1 05 03006 1 Relay Aromat S2EB 5V CHG1 05 79393 1 Slimline 9 VDC Battery Charger AMPTEC Modified Volgen Model LV 1...

Page 30: ...rostat 50KW DK RV6N503C ND Allied 753 2503 HNDL1 05 77201 2 Handles Front Panel Mount Type Allied 839 9119 STF1 05 77251 2 Standoff Box of 100 Allied 839 2357 KB1 05 77311 1 Knob for shaft of the zero...

Page 31: ...ly Rev D 620 601 2 1 page 620 Display Board Assembly 620 070 3 pages 620 Ohmmeter Schematics 1 DVM1 Rev D 2 I_SRC Current Source Rev D 3 DISP Display Rev D 620 077 1 page 620 Relay PCB Schematic Rev A...

Page 32: ...bon Cable Header routes to the Top Panel D6 Q6 D7 Q7 D8 8 Q8 470W R6 470W R10 620 RELAY BOARD Drawing 620 077 Cage Code 1CRL2 RESEARCH AMPTEC Page 1 of 1 INPUTS OUTPUT OE LE D Q L H H H L H L L H X X...

Page 33: ...620 FRONT PANEL RANGE SWITCH SCHEMATIC Drawing 620 078 RESEARCH AMPTEC Page 1 of 1 Front Panel LED Indicators 2KW Range Indicator 200W Range Indicator Revision A Scale none...

Page 34: ...D1 C1 C2 D2 RV1 D3 R4 R9 R6 R14 RV201 R13 R3 R2 R1 R15 Q5 R7 C3 C5 C4 R8 IC3 C11 RV2 C12 IC4 RN1 Q4 Q3 Q2 Q1 D5 R17B C8 IC9 C10 S1 D4 R225 R224 R223B C13 RV3 P1 R20 R19 IC8 C9 R16 R18 IC10 IC11 R23 R2...

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