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TROUBLESHOOTING 

Problem

Possible Cause

Solution

Engine Starts and Runs 

Rough or Engine will not 

Start.

1.) Ignition switch or On/Off switch is turned off or 

Throttle Lever is not in correct position.

2.) Fuel valve is turned off

3.) Out of fuel

4.) Water in fuel

5.) Old Fuel

6.) Carburetor float stuck or clogged

7.) Lever on Throttle needs to be turned up

8.) Recoil Start is not in correct position

9.)Air Filter needs to be cleaned

10.)Insufficent oil level

11.)Possible fouled spark plug or wiring boot damaged

12.) Air Tanks filled with residual air 

1.) Turn ignition switch or on/off switch on

2.) Turn fuel valve on

3.) Fill fuel tank

4.) Drain fuel tank into an approved container and 

refill with fresh fuel

5.) (same as #4 above)

6.) Clean the Carburetor or replaced

7.) Move throttle lever toward rabbit and not turtle

8.) Read and follow starting instructions

9.)Replace or clean air filter

10.)Add oil to proper level

11.)Check spark plug for spark                                                                          

12.)Open tank valves and then start the unit 

Engine Shuts Down During 

Operation

1.) Out of fuel

2.) Low oil level

3.) Debris in carburetor 

4.) Possible faulty ignition 

system or spark plug

5.) Fault in engine

1.) Fill fuel tank

2.) Add oil to proper level

3.) Have carburetor cleaned by 

service dealer

4.) Check spark plug for spark

5.) Contact customer service at 1-877-601-2823

Low Discharge Pressure

1.) Air leaks

2.) Leaking valves

3.) Restricted air intake

4.) Slipping belt

5.) Blown head or seals in 

pump

6.) Regulator/unloader valve 

needs adjusting

7.) Low compression

1.) Listen for escaping air. Apply soap solution to fittings 

to see if the bubbles appear

2.) Replace ACM or regulator/unloader valve

3.) Clean the air filter element

4.) Remove belt guard and tighten belt (see pg. 8) 

5.) Replace V pump (no rebuild kits)

6.) Adjust regulator/unloader valve

7.) Replace pump (no rebuild kit)

Overheating Pump

1.) Poor ventilation

2.) Dirty cooling surfaces

3.) Blown cylinder head on 

pump

4.) Low oil in pump

1.) Move compressor to a well  ventilated area

2.) Clean all cooling surfaces including air filers on 

engine 

and pump

3.) Both pump heads should be pulling air in to cool 

pump. If 

one or both heads are blowing air out, pump must 

be replaced

4.) Check oil level thru site glass at base of pump. Add 

oil as needed. Use SAE 30 in compressor pump

Excessive Belt Wear

1.) Pulley is out of alignment

2.) Belt too loose or too tight

3.) Pulley wobbles

1.) Re-align pulley

2.) Adjust belt tension Check belt for wear. Replace 

belt if needed

3.) Check for worn or bent crankshaft, worn or loose 

keyway. Check shaft bore in 

pulley for wear

Engine Stalls

1.) Low Oil levels

2.) Engine shuts down when 

tank pressure reaches 

maximum capacity

1.) Check oil level in engine and 

pump. (use SAE 30 oil in 

pump and engine)

2.) Throttle control needs to be 

adjusted to higher RPM.

For all questions call AMP at 877-601-2823

Summary of Contents for Kohler AKAC120

Page 1: ...1 Warnings and Safety 2 Unpacking 2 Operation 4 Maintenance and Troubleshooting 6...

Page 2: ...rdance with applicable standards Fire Explosion Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in the vicinity Exceeding the maximum pressure fo...

Page 3: ...elated information please refer to separate manual provided for Kohler rh265 3124 engine MINIMUM DISTANCE FOR CLEARANCE IS 3 FEET FOR ALL COMBUSTIBLE MATERIAL FOR OUTDOOR USE ONLY NEVER USE THIS UNIT...

Page 4: ...peration Unloader Valve used to release all pressure from the tanks and pump for starting Check Valve This is a one way valve that allows air to enter the tank but prevent air from going out of the ta...

Page 5: ...e choke lever to desired rpms Close the unloader valve You may need to pull recoil start multiple times before engine starts Please refer to Kohler Engine manual for troubleshooting Units are sometime...

Page 6: ...6 Maintenance Troubleshooting...

Page 7: ...SE COMPLETE TANK INSPECTION CAREFULLY INSPECT THE TANK OFTEN FOR CRACKS FORMING AROUND THE WELDS REMOVE PRESSURE FROM THE TANK IMMEDIATELY AND REPLACE THE TANK IF A CRACK IS DETECTED NEVER EVER ATTEMP...

Page 8: ...601 2823 Low Discharge Pressure 1 Air leaks 2 Leaking valves 3 Restricted air intake 4 Slipping belt 5 Blown head or seals in pump 6 Regulator unloader valve needs adjusting 7 Low compression 1 Listen...

Page 9: ...823 Email customerservice ampgenerators com FOR ENGINE MANUALS PLEASE VISIT KOHLERENGINES COM Visit Americanmotorproducts net for further information about your AKAC120 AMP Kohler Series Air Compresso...

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