AMP Research POWERSTEP 76141-01A Installation Manual Download Page 4 | Manualshive

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AMP Research POWERSTEP 76141-01A Installation Manual Download Page 4

www.amp-research.com

4/9

IM76141 rev 01.20.20

A M P R E S E A R C H P O W E R S T E P

T M

– F O R D F - 1 5 0

7

x8

Hex bolt

16

x20

Cable Ties 7”

PARTS LIST AND

HARDWARE

IDENTIFICATION

17

x2

Cable Ties 11”

8

x 8

Hex Bolt

9

x8

Socket cap screw

13

x8

U-nut

10

x16

Washer Black

11

Grommet

18

x8

Butt Connector

19

ODB II Plug

14

x2

Gear Cover

15

x2

Motor

12

LED Light

x4

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Summary of Contents for POWERSTEP 76141-01A

Page 1: ... 875 6 938 909 7 055 839 7 380 807 7 398 985 7 584 975 2012 AMP Research All rights reserved Printed in USA TOOLS REQUIRED q Safety goggles q 8 mm socket q 10 mm socket q 13 mm socket q 13 mm end wrench q Ratchet wrench and extension q Wire stripper q 3 16 hex key wrench allen wrench q 4mm hex key wrench allen wrench q Electrical tape q Weather proof caulking silicone sealer INSTALLATION TIME 1 2 ...

Page 2: ... their linkage assemblies This requires that the installer position and fasten the motor before continuing with the install Please follow the instructions below and handle the assembly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2 Seat motor into position on the three ...

Page 3: ...linkage assembly 3 x2 Motor linkage assembly 4 Wire harness Controller STA 6 Posi Lock Grey A End cap left x1 B End cap right x1 C T nut insert x2 D Socket cap screw x2 E Nut plate x2 x2 Cut dimension Note Some Applications require modification Application Cut Length Super Crew 79 No Modification Required Super Cab 72 Trim 7 Regular Cab 55 Trim 24 ...

Page 4: ... T E P T M F O R D F 1 5 0 7 x8 Hex bolt 16 x20 Cable Ties 7 PARTS LIST AND HARDWARE IDENTIFICATION 17 x2 Cable Ties 11 8 x 8 Hex Bolt 9 x8 Socket cap screw 13 x8 U nut 10 x16 Washer Black 11 Grommet 18 x8 Butt Connector 19 ODB II Plug 14 x2 Gear Cover 15 x2 Motor 12 LED Light x4 ...

Page 5: ...out of the harness to allow lights to be installed in proper position IDLER ASSEMBLY MOTOR ASSEMBLY T N O R F 7 10 13 Install J clips and start bolts with washers installed Mount idler assembly and motor assembly Note Filing of sheet metal edge may be required if the sheet metal holes are misaligned 2 8 10 Torque 16 FT LBS 22 N m Repeat linkage installation on passenger side Attach wire harness to...

Page 6: ... grommet with silicone sealer Route longer leg of harness down along driver side wheel well and along frame of vehicle Secure with tie wraps Connect red and black power leads to battery Red lead goes to positive Route shorter leg of harness down passenger side wheel well Remove driver side front kick panel and door sill plate Roll back carpet to access hole for grommet installation 6 10 8 9 7 16 1...

Page 7: ...e Port Powerstep Connection Module Direct to Port Option Powerstep Control Module To Vehicle Power 12V To Powerstep Motors Powerstep Control Module To Vehicle Power 12V To Powerstep Motors Powerstep Connection Module Vehicle Port Pass Through Harness Option Vehicle Port Pass Through Harness pin topin at each terminal New Vehicle Port replaces original port OBD II install Use Supplied Posi Twist co...

Page 8: ... the pinch weld to the specified lengths below Measure at 20 for front LED Light and 60 for rear LED Light Affix lamps to rocker panel surface Make sure the lamp is affixed to a clean flat surface There is a step down midway across the surface Affix lamp just outside of step down Using supplied butt connectors connect the lamp wires Red to Red Black to Black Close and wrap with conduit and electri...

Page 9: ...hen the lights timeout after 5 minutes they can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close NORMAL OPERATION When the doors open PowerStep automatically deploys from under the vehicle When the doors are closed PowerStep will automatically return to the stowed retracted ...

Page 10: ... product itself or the repair or replacement of any component part thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the discretion of the manufacturer for instructions You must retain proof of purchase and submit a copy with any items returned for warranty work Upon completion of warranty work if any we will return the...

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