Ammann 5953002 Operating Manual Download Page 149

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143

ARX 36-2 T4i, ARX 40-2 T4i , ARX 45-2 T4i

595028

MAINTENANCE MANUAL

3.6.29 Replacement of the fuel separator filter

cartridge

If the red ring goes up from the bottom, drain the water from

the separator.

•

Close the stop valve (1).

•

Unscrew the filter housing (2).

•

Replace the filter element (3).

•

Refit the filter housing (2).

•

Open the stop valve (1).

•

Turn the ignition on. The fuel pump will bleed the system

automatically.

Fuel filter cartridge

Order number: 1503944

Do not smoke while working!
Check the water separator for leaks.

Prevent the fluid from soaking into the ground.

3.6.30 Valve clearance check and adjustment

Contact the Kubota service for adjusting the engine valves.

Summary of Contents for 5953002

Page 1: ...ERATING MANUAL TANDEM ROLLER KUBOTA V2403 M E3B EU Stage IIIA U S EPA Tier 4i EDITION 04 2020 EN ARX 36 2 KU St V T4i From Serial No 5953002 ARX 40 2 KU St V T4i From Serial No 5963018 ARX 45 2 KU St...

Page 2: ......

Page 3: ...hallleistungspegel LWA 101 dB M sto a datum vyd n Place and date of issue Ort und Datum der Ausgabe Nov M sto nad Metuj Jm no Name Name Olga Francov Funkce Grade Stelle Export Manager Podpis Signature...

Page 4: ...hallleistungspegel LWA 101 dB M sto a datum vyd n Place and date of issue Ort und Datum der Ausgabe Nov M sto nad Metuj Jm no Name Name Olga Francov Funkce Grade Stelle Export Manager Podpis Signature...

Page 5: ...hallleistungspegel LWA 101 dB M sto a datum vyd n Place and date of issue Ort und Datum der Ausgabe Nov M sto nad Metuj Jm no Name Name Olga Francov Funkce Grade Stelle Export Manager Podpis Signature...

Page 6: ......

Page 7: ...cil 2006 42 EC of 17 Mai 2006 This manual consists of I Specification manual II Operating manual III Maintenance manual The purpose of this manual is to familiarize the operator with safe operation of...

Page 8: ...ons are reserved All dimensions and weights are approximate and therefore not binding Ammann Czech Republic a s reserves the right to perform modifications at any time with no obligation to inform the...

Page 9: ...perso nal hazards The notice warns of possible damage to the machine or its parts The notice warns of the necessity of environmental protection CAUTION As used in this operating manual the terms righ...

Page 10: ...measures by the provider 22 2 1 1 4 Protective frame ROPS 22 2 1 2 Requirements for the qualification of machine operators 23 2 1 3 Driver s obligations 24 2 1 4 Forbidden activities safety and guaran...

Page 11: ...rmometer optional 78 2 7 10 ROPS lifting and lowering 84 2 7 11 Telematics readiness 87 2 7 12 Edge cutter optional equipment 88 2 7 13 Calibration mode 90 2 8 Machine transport 93 2 8 1 Loading the m...

Page 12: ...ry 20 hours of operation daily 114 3 6 1 Fuel check 114 3 6 2 Checking the oil in the engine 115 3 6 3 Engine coolant check 116 3 6 4 Checking the oil in the hydraulic tank 117 3 6 5 Cleaning the hydr...

Page 13: ...ine cooler cleaning 144 3 6 32 Check of rubber metal elements of the engine cooler 144 Every 1000 hours of operation yearly 145 3 6 33 Hydraulic oil and filter change 145 3 6 34 Air filter cartridges...

Page 14: ...diagram 172 Hydraulic diagram ARX 36 2 ARX 40 2 ARX 45 2 178 Hydraulic diagram ARX 40 2C ARX 45 2C 180 Hydraulic diagram Edge cutter 182 Table of spare parts for regular maintenance 184 Content of th...

Page 15: ...9 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i SPECIFICATION MANUAL 1 SPECIFICATION MANUAL ARX 36 2 ARX 40 2 ARX 45 2 Kubota Tier 4 interim...

Page 16: ...ess of 150 mm 5 9 mixed soils up to the layer thickness of 200 mm 7 9 or sandy and gritty materials up to the layer thickness of 300 mm 11 8 The machine is not suitable for compacting rock fill loam a...

Page 17: ...ARX 40 2 T4i ARX 45 2 T4i 590052 590039 590049 593077 SPECIFICATION MANUAL Serial number of the machine frame Engine nameplate position Serial number of the Kubota engine Position of the ROPS nameplat...

Page 18: ...12 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i L2 A H H3 G 590048B W H2 W1 T D X L L1 1 2 Dimensional drawing of the machine...

Page 19: ...0 111 8 2840 111 8 2840 111 8 2840 111 8 2840 111 8 H1 1995 78 5 1995 78 5 1995 78 5 1995 78 5 1995 78 5 H2 2400 94 5 2400 94 5 2400 94 5 2400 94 5 2400 94 5 H3 2150 84 6 2150 84 6 2150 84 6 2150 84 6...

Page 20: ...Static linear load of rear drum kg cm lb in 16 5 40 18 40 17 8 40 Weight of Canopy kg lb 35 80 35 80 35 80 35 80 35 80 Weight of Ammann edge cutter kg lb 60 130 60 130 60 130 60 130 60 130 Driving cha...

Page 21: ...multiple disc Mechanical multiple disc Mechanical multiple disc Mechanical multiple disc Emergency Mechanical multiple disc Mechanical multiple disc Mechanical multiple disc Mechanical multiple disc...

Page 22: ...6 Declared total value of vibration ac celeration transmitted to hands plat form m s2 ft s2 2 5 8 2 2 5 8 2 2 5 8 2 2 5 8 2 2 5 8 2 Optional equipment Additional lights Direction lights Working lights...

Page 23: ...17 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i SPECIFICATION MANUAL Notes...

Page 24: ...18 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i...

Page 25: ...19 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i OPERATING MANUAL 2 OPERATING MANUAL ARX 36 2 ARX 40 2 ARX 45 2 Kubota Tier 4 interim...

Page 26: ...20 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i...

Page 27: ...measures He must make the machine operator carrying out the earth works familiar with the above items He must specify a technological procedure including a work ing process for the specific job that s...

Page 28: ...stated in the operating manual of the machine He must ensure that the fire extinguisher is checked on regular basis He must ensure that the Operating manual is available at a designated location in t...

Page 29: ...lder must not make any records changes or corrections in the licence card He is obliged to immediately report his lost licence to the authority that issued the licence The roller may be driven without...

Page 30: ...he documentation supplied together with the machine especially with safety precautions and strictly observe the instructions This also applies to the personnel in charge of maintenance adjustments and...

Page 31: ...e machine if there are other machines or means of transport in its danger zone except those that op erate in mutual cooperation with the machine Working with the machine at a place that is not seen fr...

Page 32: ...26 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 590041B 4 16 16 7 2 13 14 16 15 15 15 15 19 4 16 10 18 5 1 17 12 2 11 8 3 6 3 9 8 2 1 Main safety precautions...

Page 33: ...of injury Do not touch rotating parts while the engine is running There is a risk of burns Do not touch hot parts of the machine unless you make sure that they are sufficiently cold 4 Risk of injury...

Page 34: ...ectronic parts of the machine as it may result in damage of the equipment and personal injury Read the operating manual 9 Hearing protection Dangerous noise level Use hearing protection 6 Safety belt...

Page 35: ...45 2 T4i 3960 3960 3212 3212 2153bz 3213 3213 2151 2151bz OPERATING MANUAL 11 Hydraulic oil drain plug 12 Engine oil drain plug 14 Fuelling 15 Suspension hole When lifting suspend the machine only in...

Page 36: ...cautions 16 Fastening hole When transporting fasten the machine only in these holes 17 Suspension diagram To lift the machine use slings with a sufficient lifting ca pacity according to chapter Loadin...

Page 37: ...principles must be observed For communication purposes only a limited number of sig nals must be used The signals must be clearly distinguishable to prevent any misunderstanding Hand signals can only...

Page 38: ...32 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i Sig 3 Sig 4 Sig 5 Sig 2 2 1 Main safety precautions Watch out Watch out danger SIGNALS FOR DRIVE Travel Slow forward drive towards me...

Page 39: ...33 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i Sig 6 Sig 9 Sig 7 Sig 8 OPERATING MANUAL Drive to the left Slow backward drive away from me Drive to the right Short distance travel...

Page 40: ...g into contact with the above products during operation or maintenance of the machine are obliged to follow general principles of their own health protection and comply with safety and hygienic manual...

Page 41: ...over 2 months For machine shut down the same principles are applicable as for the short term preservation In addition it is recommended to remove the batteries check for condition and store them in a...

Page 42: ...36 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 588589A 2 3 Preservation and storage...

Page 43: ...h pressure stream to wash the edge cutter and the highlighted parts of the ma chine as shown in Fig 588589 as this could seriously damage the machine Prevent water from entering the air filter electri...

Page 44: ...38 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i...

Page 45: ...you to always contact specialized companies with a respective authorization for such operations the machine manufacturer or accredited contracting service organizations authorized by the manufacturer...

Page 46: ...40 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 9 6 7 7 6 5 3 2 1 8 15 15 595012 17 14 14 13 15 15 12 11 10 18 16 19 4 2 5 Machine description...

Page 47: ...drum 4 Rear drum 5 Engine 6 Travel hydraulic motor 7 Vibration hydraulic motor 8 Steering joint 9 Hydraulic oil level indicator 10 Fuel tank 11 Sprinkling tank 12 Sprinkling filter 13 Operator s stand...

Page 48: ...36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595001B 0 1 2 21 20 19 18 17 16 15 14 14 13 13 12 12 11 11 11 10 9 8 7 6 5 4 3 2 1 B A 2 6 Controls and checking instr...

Page 49: ...nkling potentiometer 6 Emergency brake button 7 Vibration mode selector switch manual mode automatic mode 8 Directions indicators switch 9 Vibrating drum selector switch 10 Lights switch parking light...

Page 50: ...44 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595002B 0 1 2 6 5 4 3 2 1 B A 2 6 Controls and checking instruments...

Page 51: ...trol to the position I 85 Big working speed Set the control to the position II 100 Small working speed Frequency I 85 vibration capacity 85 travel speed depending on the transport and working speed ch...

Page 52: ...46 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595003C 0 1 2 10 9 8 7 2 6 Controls and checking instruments...

Page 53: ...tio nary or moving Automatic vibration mode vibration is automatically swit ched on when the machine starts moving and automatically switched off when the machine stops Automatic activation of drum sp...

Page 54: ...48 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595A003C 0 1 2 11 11 11 2 6 Controls and checking instruments...

Page 55: ...e travel speed of the ma chine Direction and speed of machine travel is controlled by shifting the control from zero position 0 forward or backward The travel speed corresponds to the displacement of...

Page 56: ...50 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595004C 0 1 2 21 20 19 18 17 16 15 14 14 13 13 12 12 2 6 Controls and checking instruments...

Page 57: ...tion 3355 Edge cutter button down 16 Pressing the button sets the edge cutter to the transport posi tion 2246 Warning horn button 17 595417 Warning lights switch 18 Ignition box 19 0 OFF I ON II Engin...

Page 58: ...rake indicator lamp 31 Outline lights indicator lamp The warning indicator lamps for engine oil pressure battery charging and brakes must light up when the ignition is ON As soon as you start the engi...

Page 59: ...icator lamp lights up when the control system detects an error At the same time the error code ap pears on the display Check the machine according to the table of error message codes If the indicator...

Page 60: ...Particulate Filter clogging 34 The machine is not equipped with a DPF AMN120 Indicator lamp of high temperature of exhaust gases 35 The function is not activated AMN442 Indicator lamp of blocking the...

Page 61: ...eat in the longitudinal direction forward rearward Seat cross travel After raising the lever 4 it is possible to move the seat in the cross direction to the left and right Seat switch The seat switch...

Page 62: ...n the travel control is not in the parking brake position P the machine stops The traction force of the machine is off vibration is off and after a delay the parking brake engages P To be able to move...

Page 63: ...ronics F7 40 A Control unit power part F8 5 A Display alternator excitation F9 25 A Hydraulic oil cooler F10 10 A Service socket seat heating F11 11 A Water sprinkling pump emulsion sprinkling pump at...

Page 64: ...8801 2 6 Controls and checking instruments Dashboard cover The cover protects the dashboard from weather effects vandalism handling by others The cover of the dashboard can be locked with a padlock th...

Page 65: ...T4i 611013 611014 OPERATING MANUAL Engine bonnet The bonnet protects the engine from weather effects vandalism handling by others The bonnet of the engine can be locked with a padlock the pad lock is...

Page 66: ...ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 0 0 0 1 MAN AUT 595005B 0 1 2 h 1 4 2 4 1 3 4 9V 11V 15V 13V h 1 4 2 4 1 3 4 9V 11V 15V 13V P 0 R F P 0 R F 19 17 11 11 6 3 23 24 30 2 7 Machine operation and u...

Page 67: ...and switch over to the position I The indicator lamps for battery charging 23 engine lubrication 24 and parking brake 30 will light up on the display Use the alarm horn 17 to signal that the engine is...

Page 68: ...62 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 12V 0 590A053 3 0 12V 1 2 4 2 7 Machine operation and use...

Page 69: ...tached to the engine or with the engine block itself When the engine has been started disconnect cables in reverse order Do not connect the pole of the cable to the pole of the discharged battery of t...

Page 70: ...64 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 0 0 0 1 MAN AUT 595006B 0 1 2 h 1 4 2 4 1 3 4 9V 11V 15V 13V h 1 4 2 4 1 3 4 9V 11V 15V 13V P 0 R F P 0 R F 11 11 4 3 30 2 7 Machine operation and use...

Page 71: ...peed control 3 Selection of the working engine speed Set the engine speed control 3 to the working speed Working speed 100 travel speed depending on the transport and working speed change over switch...

Page 72: ...66 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 0 0 0 1 MAN AUT 595006B 0 1 2 h 1 4 2 4 1 3 4 9V 11V 15V 13V h 1 4 2 4 1 3 4 9V 11V 15V 13V P 0 R F P 0 R F 11 11 4 3 30 2 7 Machine operation and use...

Page 73: ...n the travel control 11 is changed to the opposite position through 0 within 1 second the machine will stop the parking brake will be engaged and the engine will keep running i e panic response When t...

Page 74: ...8 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 0 0 0 1 MAN AUT 595007B 0 1 2 h 1 4 2 4 1 3 4 9V 11V 15V 13V h 1 4 2 4 1 3 4 9V 11V 15V 13V P 0 R F P 0 R F 21 12 12 11 11 9 3 30 2 7 Machine operation and use...

Page 75: ...rum selector 9 to select the front drum vibration or front and rear drum vibration Use the travel mode switch 4 to set mode 1 the working mode of the machine Using the travel control 11 select the for...

Page 76: ...70 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 2 7 Machine operation and use...

Page 77: ...i ving uphill and across the slope gradient see figures The given values will be lower depending on adhesive conditions and the instantaneous weight of the machine Prevent potential danger and pay ext...

Page 78: ...X 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 0 0 0 1 MAN AUT 595008B 0 1 2 h 1 4 2 4 1 3 4 9V 11V 15V 13V h 1 4 2 4 1 3 4 9V 11V 15V 13V P 0 R F P 0 R F 19 12 12 11 11 6 3 23 24 27 30 2 7 Machine operation an...

Page 79: ...us situation requiring the machine to immediately stop press the emergency brake button 6 The machine will stop moving immediately the engine will stop working and the parking brake will be enabled Tu...

Page 80: ...74 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595009B 0 1 2 P 0 R F P 0 R F 19 11 11 2 7 Machine operation and use...

Page 81: ...unauthorized access of others by locking the dashboard cover and the engine bonnet It is forbidden to use the parking brake for bringing the machine to a stop 2 7 6 Panic response Panic response The...

Page 82: ...76 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 1 MAN AUT 595010B 0 1 2 P 0 R F P 0 R F 19 13 13 12 12 5 2 7 Machine operation and use...

Page 83: ...kling mode you can continuously control the sprinkling break interval Using the sprinkling switch 13 it is possible to turn on the sprinkling at any time e g before driving on a compacted bitu men sur...

Page 84: ...he measured temperature in C is indicated on the display Control In the following text the OK button means the vibration but ton 12 The select button means the sprinkling button 13 These buttons only...

Page 85: ...nfra thermometer display will light up Switch over with the UP and DOWN arrows 2 until F appears on the display Set the current output of the infra thermometer Switch over with the MODE button 1 until...

Page 86: ...rrows 2 until 4 20 mA appears on the display Set the minimum temperature Switch over with the MODE button 1 until the u symbol appears on the display Switch over with the UP and DOWN arrows 2 until th...

Page 87: ...DOWN arrows 2 until the va lue of 932 0 F appears on the display Mount the cover Turn the key in the ignition box to the I position Sit in the driver s seat activation of the seat switch Set the trave...

Page 88: ...CAL001 2 7 Machine operation and use After 5 seconds the display shows B1 and at the same time the error message indicator lamp 22 starts flashing Using the Select button 13 scroll to the B2 tab Fahre...

Page 89: ...le the button is held down the display shows the Saving status If the parameters are OK they are saved and the display shows the Saved status If the set parameters are not OK the display shows the Err...

Page 90: ...the engine bonnet on the left The ROPS key assists the operator when lifting and lowering the ROPS ROPS lifting Climb on the driver s stand Remove the split pin Hang the key on the upper part of the...

Page 91: ...AL Remove the inner clevis pins on the top right and top left of the ROPS Pull the ROPS fully up Lubricate the clevis pins e g with the Never Seez mounting paste Insert the split pins into the clevis...

Page 92: ...Install the clevis pins back on the top of the frame Use the ROPS key to tighten the clevis pins Hang the key on the upper part of the ROPS and turn the clevis pins to the correct position Use the RO...

Page 93: ...its current po sition The GPS system allows the geofencing function machine ope ration limited to a defined area and remote machine monito ring which helps finding a stolen machine Note The availabil...

Page 94: ...2 is used to finish the compaction of road edges Note If one of the discs is not in use attach it to the holder provided Edge cutter pre adjustment Before working with the edge cutter set the vibratin...

Page 95: ...angered when the edge cutter is started Turn on drum sprinkling using the sprinkling button 13 Turn on edge cutter sprinkling using the edge cutter sprinkling button 14 Note The water inlet of edge cu...

Page 96: ...enheit value selection of the Celsius value return one level B3 Left lever selection LEFtLu selection of active lever selection of inactive lever return one level B12 Save and exit SAvE Values saved E...

Page 97: ...h Set the travel control to the parking brake position P Press the calibration button B for 5 seconds While the button is held down the display shows the CAL status After 5 seconds the display shows B...

Page 98: ...While the button is held down the display shows the Saving status If the parameters are OK the data saved and the display shows the Saved status If the set parameters are not OK the display shows the...

Page 99: ...oading mode to load the machine Switch over the travel mode selector 4 to position 0 When loading and unloading the vehicle transporting the machine must be braked and mechanically protected against a...

Page 100: ...p surface and must be put on a flat surface We recommend that you adhere to the BGR 233 regulation The maximum allowable inclination of the access ramp is 30 Use the loading mode to load the machine S...

Page 101: ...the machine using a crane Before the lifting the articulation joint of the machine must be secured by the strut 1 against tilting and se cured by the pin 2 and the lock 3 Observe safety regulations wh...

Page 102: ...9 1 Towing the machine The machine is provided with two towing lugs on the front frame and with two towing lugs on the rear frame Releasing the machine brake Secure the articulation joint of the mach...

Page 103: ...use a chain for the towing It is necessary to maintain the minimal angular deviation from the direction of towing The maximum possible an gular deviation is 30 The towing movement must be smooth Do n...

Page 104: ...position X In the offset position the front drum of the machine is offset to the right side from the rear drum The drum offset is 40 mm To adjust the drums from the in line position to the offset pos...

Page 105: ...charging The good condition of the battery is a precondition for good starting under low temperatures The machine can be used at full power only after the operating fluids have been heated to their op...

Page 106: ...e drum can lose its contact with the compacted ma terial so called vibro stroke Due to this condition the transfer of vibrations to the machine frame and to the operator s stand increases It can be pa...

Page 107: ...101 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i MAINTENANCE MANUAL 3 MAINTENANCE MANUAL ARX 36 2 ARX 40 2 ARX 45 2 Kubota Tier 4 interim...

Page 108: ...102 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i...

Page 109: ...and check the connections for leakage after the operating fluids are heated beware of burns use only recommended media After the adjustment or maintenance is completed check all safety devices for pro...

Page 110: ...ts in original and properly labelled containers These materials are not al lowed to be stored in unlabelled bottles or in any other con tainers considering the possible risk of confusion Possible conf...

Page 111: ...mperature and type of operation where the machine is used are decisive Use of permissible oils according to API CF 4 and higher Note Exceeding the lower temperature limit does not result in dam age to...

Page 112: ...975 1D S15 2D S15 Note Do not use fuels with a sulphur content exceeding 1 10000 ppm Use fuels with a sulphur content of 0 1 1000 ppm When a fuel with a sulphur content exceeding 0 5 1 5000 10000 ppm...

Page 113: ...ange the coolant every 2 years at the latest Note The machines are filled with a cooling solution with the Bantleon Avia Antifreeze NG coolant specification SAE J 1034 at the manu facturer s during th...

Page 114: ...e it is necessary to use only high quality hydraulic oil grades according to ISO 6743 HV equal to DIN 51524 part 3 HVLP Fill the machines normally with hydraulic oil that has cinematic viscosity of 46...

Page 115: ...15 ppm S 15 mg kg S 3686 3686 Hydraulic system Hydraulic oil according to the chapter 3 2 4 53 5 14 1 2158 Steering joint bearings stirrup bearings steering swivel pins suspensions Lubricating grease...

Page 116: ...for condition 3 6 13 Brake test 3 6 14 Check of the tightness of the fuel and hydraulic system Every 50 hours of operation 3 6 15 Check of hoses and clips 3 6 16 Battery inspection After 50 hours of...

Page 117: ...35 Damping system check 3 6 36 Swinging support check 3 6 37 Articulation joint check Every 2000 hours of operation every 2 years 3 6 38 Engine belt replacement 3 6 39 Engine coolant change 3 6 40 Re...

Page 118: ...250 h 4 760243 SAE 15W 40 ISO VG 46 HVLP ISO 6743 9 DIN 51 502 API CJ 4 3 5 Lubrication and service plan INSPECTION LUBRICATION REPLACEMENT Engine oil Hydraulic oil Lubricating grease LUBRICATION AND...

Page 119: ...structions specified in the operation and maintenance manual Retighten removed or loosened bolts plugs threaded joints in the hydraulic system etc with the tightening torque specified in tables in the...

Page 120: ...l if necessary Clean the tank cap and the filler neck Unlock the lock and remove the cap Refill the tank up to the bottom line of the filler neck Note The fuel tank volume is 57 l 15 1 gal US Refill t...

Page 121: ...lower mark shows the lowest possible oil level the upper mark indicates the highest Refill the oil as required Refill engine oil through the filler neck Check the engine for leaks and remove the cause...

Page 122: ...US gal Remove the filler cap only after the temperature of the engine coolant drops below 50 C 120 F If you remove the plug at a higher temperature there is a risk of steam or coolant scalding due to...

Page 123: ...eck the oil level in the inspection hole The ideal oil level is when the gauge is half full Hydraulic oil refilling Take off the ventilation filter 1 from the filler neck Refill the required quantity...

Page 124: ...peratures of the engine coolant and hydraulic oil Never clean the cooler with high pressure e g with strong water jets When the cooler is contaminated by petroleum prod ucts use a cleaning agent and p...

Page 125: ...L 3 6 6 Air filter check Check that the suction hole is not dirty Clean the exit slit and squeeze to remove any dust trapped Note Any dust trapped in the dust valve is automatically emptied dur ing op...

Page 126: ...6 Lubrication and maintenance operations 3 6 7 Check of the sprinkling emulsion level Open the lid Remove the tank cap Refill the emulsion Refill only emulsion of the same grade according to the chap...

Page 127: ...om the sprinkling system 3 6 9 Scraper adjustment Fixed scrapers optional equipment Loosen the screws and move the scraper so that it is in contact with the drum Hinged scrapers optional equipment The...

Page 128: ...V 0 0 0 1 MAN AUT 18 1 8 10 588031A2 0 1 2 17 3 6 Lubrication and maintenance operations 3 6 10 Check of warning and checking devices Turn the key in the ignition box to the position I The indicator l...

Page 129: ...ress the emergency brake button 6 The brake is enabled and the engine stalls The emergency stop indicator lamp 27 and the parking brake indicator lamp 30 light up Turn the emergency brake button 6 in...

Page 130: ...2 T4i ARX 40 2 T4i ARX 45 2 T4i 595025 3 6 Lubrication and maintenance operations 3 6 11 Engine tightness check Visually check the engine and the engine compartment for oil leakage Remove the identifi...

Page 131: ...cular to the belt width are not considered to be a fault If longitudinal cracks appear on the belt or the belt edges are ragged or some material parts are pulled off then the belt must be replaced Bel...

Page 132: ...The travel control 11 must be in the parking brake position P Switch to the Brake test mode by pressing the brake test bu tton A for 5 seconds While the button is held down the display shows the btn b...

Page 133: ...re no persons or obstacles there Ensure a suitable safe distance in front of the machine behind the machine as well as on its sides Procedure Place the machine on a flat and solid surface Sit in the d...

Page 134: ...med on a slope the machine may start moving due to leaking hydraulics even though the service brake is in order Procedure Place the machine on a flat and solid surface Sit in the driver s position and...

Page 135: ...UAL 3 6 14 Check of the tightness of the fuel and hydraulic system Visually check the condition of the fuel and hydraulic system for leaking operating fluids or damage to individual system compo nents...

Page 136: ...40 2 T4i ARX 45 2 T4i 3 6 Lubrication and maintenance operations Every 50 hours of operation 3 6 15 Check of hoses and clips Check the clips and fuel hoses visually If clips are loosened or hoses wor...

Page 137: ...ery dry and clean Do not disconnect the battery when the engine is running When working with the battery always follow instruc tions of the battery manufacturer Disconnect the battery for repair or wh...

Page 138: ...ry 100 hours of operation weekly 3 6 17 Air filter cleaning Remove the main cartridge of the air filter and clean it with com pressed air Clean the internal area of the filter and of the contact surfa...

Page 139: ...he water from the separator Close the stop cock 1 Unscrew the filter housing 2 Clean the filter element 3 Screw in the filter housing back 2 Open the stop cock 1 Turn the ignition on The fuel pump wil...

Page 140: ...un to the grease nipple Lubricate the bearing sufficiently until the lubricant starts to flow out Install the protective cover in place Note After every machine cleaning or steam cleaning lubricate th...

Page 141: ...T4i ARX 40 2 T4i ARX 45 2 T4i MAINTENANCE MANUAL 3 6 20 Tyre pressure check Check the air pressure with a pressure gauge on the tyre valve 100 kPa 14 5 PSI Pay attention to the equal pressure in all...

Page 142: ...l rings of the new filters with oil Fill up the filter with new fuel Mount the new filter in the machi ne Tighten manually Fuel filter Order number 1503943 Follow safety regulations Do not smoke and d...

Page 143: ...eft side in front between the front and rear frame of the machine Turn the machine to the right to get better access to the drain plug The total volume of oil in the engine is 7 litres 1 85 US gal Rem...

Page 144: ...s been dra ined from the tank completely Do not mix different ty pes of oils During the regeneration process the engine oil can be diluted by the fuel This can lead to an increase of the amount of eng...

Page 145: ...lips Check the cooler for damage and leaks and the cooling fins for clogging Clean and repair the cooler if required 3 6 24 Checking the mounting of hoses and clips Check the engine intake piping for...

Page 146: ...1 590022 615052A 3 6 Lubrication and maintenance operations 3 6 25 Sprinkling filter cleaning Remove the sprinkling filter vessel remove the strainer clean it and mount back Check the seal Replace if...

Page 147: ...ake piping for leakage Check the rubber air suction hose from the filter for damage and for missing clamping clips Check the connection between the bonnet and air filter for leak age Replace damaged g...

Page 148: ...n plug Drain the diesel fuel Check and clean the interior of the tank Put on the screw plug Tighten the screw connection with your hand Fill the fuel tank with diesel fuel up to the lower edge of the...

Page 149: ...nscrew the filter housing 2 Replace the filter element 3 Refit the filter housing 2 Open the stop valve 1 Turn the ignition on The fuel pump will bleed the system automatically Fuel filter cartridge O...

Page 150: ...s When the cooler is contaminated by petroleum pro ducts use a cleaning agent and proceed according to the manufacturer s instructions Find out the cause of contamination Follow environmental standard...

Page 151: ...filter cap Unlock the filter cartridge Pull out the filter cartridge from the filter housing Dispose of the filter cartridge environmentally Insert the new filter cartridge in the correct place Keep...

Page 152: ...out into the vessel Mount the plug Tighten the screw connection with hand Tighten the screw connections in the hydraulic tank with hand Hydraulic circuit filling Take out the ventilation filter Fill t...

Page 153: ...r 500 operation hours at the latest The manufacturer does not recommend you to clean the cartridges because there is a possibility of reducing the capacity by up to 40 and damaging the cartridge du ri...

Page 154: ...t both cartridges are mounted correctly and are sealing Remove the air filter dust valve clean and remount Check connections and the piping for leakage and the engine inlet opening on the bonnet for c...

Page 155: ...port check Once a year check the swinging support for excessive clearance Machine equipped with a one point lifting lug Lift the machine with a crane while using the one point lifting lug Visuallychec...

Page 156: ...ations 3 6 37 Articulation joint check Once a year check the articulation joint for excessive clearance Lift the machine slightly with a suitable hydraulic jack Visually check the clearance of the art...

Page 157: ...ry 2 years 3 6 38 Engine belt replacement Contact the Kubota service for engine belt replacement 3 6 39 Engine coolant change Open the cooling system by removing the overpressure plug on the expansion...

Page 158: ...lant has dropped below 50 C 120 F If you remove the plug at a higher temperature there is a risk of steam or coolant scalding due to an internal overpressure The level must not drop below the lower ma...

Page 159: ...T4i 595049 593068 MAINTENANCE MANUAL 3 6 40 Replacement of hoses of the cooling system Replace hoses of the cooling system 3 6 41 Replacement of rubber metal elements of the engine cooler Replace rubb...

Page 160: ...X 40 2 T4i ARX 45 2 T4i 593065 595050 3 6 Lubrication and maintenance operations 3 6 42 Replacement of hoses of the fuel system Replace hoses of the fuel system 3 6 43 Replacement of suction hoses Rep...

Page 161: ...tion replace them with new ones Gas strut Order number 1522243 Before beginning to replace the gas strut secure the en gine bonnet against free fall There is a risk of injury Disassembly Use a screwdr...

Page 162: ...er in the filler neck Remove the drain plug of the water tank Rinse the tank with running water 3 6 45 Cleaning the water separator If the red ring goes up from the bottom drain the water from the sep...

Page 163: ...ter completing the cleaning remove the end caps Do not direct the running water or steam at the electric parts or insulation materials Always cover such materi als interior of the alternator etc Clean...

Page 164: ...from the sprinkling circuit before the winter season because the individual parts may get damaged due to frost Procedure for draining water from the sprinkling circuit Release the quick coupler of th...

Page 165: ...no air bubbles appear in the hose Tighten the screw Loosen the valve for about 10 seconds and retighten Start the engine Note If the engine does not start or stops immediately after starting bleed the...

Page 166: ...against con tact with the electrolyte After eye contact with the battery electrolyte immedi ately flush the affected eye thoroughly with running wa ter for several minutes Then seek medical advice Aft...

Page 167: ...5 106 78 2 148 109 1 M27 2 795 586 3 1120 826 0 M16 200 147 5 285 210 2 M30 1350 995 7 1900 1401 3 M16 1 5 160 118 0 228 168 1 M30 2 1080 796 5 1520 1121 0 M18 275 202 8 390 287 6 Values given in the...

Page 168: ...130 96 G 3 4 250 184 G 1 400 295 G 11 4 600 443 G 11 2 800 590 10 1 25 18 12 1 5 30 22 14 1 5 50 37 16 1 5 60 44 18 1 5 60 44 20 1 5 140 103 22 1 5 140 103 26 1 5 220 162 27 1 5 250 184 33 1 5 400 29...

Page 169: ...eration and maintenance manual for your machine and engine If you cannot identify a cause of the defect contact the service department of the authorised dealer or the manufacturer The troubleshooting...

Page 170: ...ht failure F23 Drive Joystick Left failure if present F25 Sprinkling Potentiometer F26 SF SF5 2 SafetyFunction Hydraulic temperature sensor diagnostic F29 Vibro Relays failure F30 Brake valve failure...

Page 171: ...ump diagnostic F71 SF SF2 2 SafetyFunction Operator presence detection hard ramp F72 SF SF2 3 SafetyFunction Emergency stop F73 SF SF2 5 SafetyFunction Drive lever position validation F74 SF SF2 6 Saf...

Page 172: ...F517 ECU PIN_102 failure EngineOilPressure F518 ECU PIN_103 failure FuelTank F519 ECU PIN_122 failure FrontParkingLights F520 ECU PIN_123 failure LeftDirectionLights F521 ECU PIN_124 failure StartT50...

Page 173: ...or High F115 ECU CPU Monitoring IC error High F116 Injector charge voltage Low High F117 Open circuit of SCV MPROP High F118 SCV MPROP drive system error High F119 Injector drive IC error or Open circ...

Page 174: ...e Low Medium F251 EGR actuator open circuit Medium F252 EGR actuator coil short Medium F253 EGR position sensor failure Medium F254 Exhaust gas temperature sensor 1 Low Medium F255 Exhaust gas tempera...

Page 175: ...metric pressure sensor error Low side Low F314 Barometric pressure sensor error High side Low F350 Intake air temp built in MAF sensor Low Low F351 Intake air temp built in MAF sensor High Low F352 EE...

Page 176: ...170 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 3 7 Troubleshooting...

Page 177: ...hen saving new parameters values PUMP Pump calibration menu item CUrr Current in mA Current to the forward reverse travel coil during calibration the value in mA is shown in the upper display SUCC Suc...

Page 178: ...n fuses F30 Glowing fuse G1 Battery G2 Alternator H13 Horn H14 Reversing horn H16 Seat contact delay horn K1 6 Auxiliary relay K10 Starter relay K11 Interrupter K12 211 Auxiliary relay K20 Glowing con...

Page 179: ...5 X9 2 X12 6 X2 4 X10 1 X11 1 X16 1 X9 5 X10 3 X9 8 X11 2 X16 3 X21 5 X21 4 X19 5 X19 4 49 31 C 49a 70 A 30 15 54 17 19 50a Q X2 2 X25 1 X24 1 X25 2 X24 2 X30 L K M N X V J O Z X1 9 X1 16 B 30 87 87a...

Page 180: ...in fuses F30 Glowing fuse G1 Battery G2 Alternator H13 Horn H14 Reversing horn H16 Seat contact delay horn K1 6 Auxiliary relay K10 Starter relay K11 Interrupter K12 211 Auxiliary relay K20 Glowing co...

Page 181: ...AN L X17 1 X13 2 X17 2 X14 5 A4 1 A3 1 X13 3 X13 4 X17 3 X17 4 CAN H CAN L D C T S 1 2 1 2 1 2 1 2 1 2 1 2 H L 2 7 CAN modul EM 7A 1 2 1 2 1 2 1 2 1 2 1 2 1 2 H L 2 7 E F X14 6 X14 7 S27 S28 S29 S30 S...

Page 182: ...in fuses F30 Glowing fuse G1 Battery G2 Alternator H13 Horn H14 Reversing horn H16 Seat contact delay horn K1 6 Auxiliary relay K10 Starter relay K11 Interrupter K12 211 Auxiliary relay K20 Glowing co...

Page 183: ...156 180 159 183 X70 1 X70 2 136 112 V 114 124 236 E F 249 209 222 210 223 CAN 1 H CAN 1 L 211 224 CAN 2 H CAN 2 L B1 2 B2 2 B1 2 B2 2 X2 3 5 A A C 147 A C 123 1 2 3 101 125 148 I 182 J A4 1 A3 1 161...

Page 184: ...7 Vibration switching valve 8 Vibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 3 8 Appendix Hydrauli...

Page 185: ...179 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 1208392 MAINTENANCE MANUAL...

Page 186: ...lve 8 Vibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 15 Travel engine rear left 16 Travel engine r...

Page 187: ...181 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 1217529 MAINTENANCE MANUAL...

Page 188: ...tching valve 8 Vibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 70 Edge cutter unit 71 Edge cutter c...

Page 189: ...183 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 1224119 MAINTENANCE MANUAL...

Page 190: ...filter 1503943 3 6 22 Engine oil filter 1504183 3 6 29 Fuel filter cartridge 1503944 3 6 32 Cooler rubber metal element 1448304 3 6 33 Hydraulic filter cartridge 3 51629 3 6 33 Ventilation filter 1207...

Page 191: ...1 1503943 3 6 22 Engine oil filter 1 1504183 3 6 29 Fuel filter cartridge 1 1503944 3 6 33 Hydraulic filter element 1 3 51629 3 6 33 Ventilation filter 1 1207934 Content of the filter set after 1 000...

Page 192: ...186 ARX 36 2 T4i ARX 40 2 T4i ARX 45 2 T4i 3 8 Appendix Notes...

Page 193: ......

Page 194: ...P06000KU EN Ammann Group For additional product information and services please visit www ammann com Materials and specification data are subject to change without notice Book ID 4 P06000 EN Ammann Gr...

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