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©Copyright Amkus Rescue Systems, Inc. 2012- 2017 

LAP-009 May 3, 2017 Rev05

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3.0 PROTECTIVE CLOTHING

It is the responsibility of the user to insure that appropriate protective clothing and equipment are used to provide protection from 

those hazards to which personnel are exposed or could be exposed while working with this product.

4.0 TRAINING

This product is designed to be used by emergency services personnel to facilitate the extrication of victims from entrapment. Its 

use should be limited to trained personnel only. All personnel using this equipment are assumed to have completed a course of 

instruction  that  is  acknowledged  as  being  educationally  sound  by  the  local  authority  having  jurisdiction  over  such  training.  This 

document contains basic operating and maintenance instructions only.

Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the 

equipment into service yourself, please review the following instructions carefully.
1. Remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs during shipment should be 

reported immediately to the carrier.

2. The Honda® engine that powers this unit is shipped without engine oil. Fill the engine crankcase with the proper oil as specified 

in the engine owner’s manual and verify oil level using the dipstick.

3. Next, remove the hydraulic fluid reservoir fill plug/vent cap. Fill the hydraulic fluid reservoir with approximately 2.0 gallons U.S. 

(7.6 liters) of AMKUS mineral base hydraulic fluid. The fluid should reach a level that fills approximately ½ of the sight gauge 

window. Replace the fill plug/vent cap.

4. Following the instructions in the engine owner’s manual, fill the engine fuel tank with the specified fuel. Avoid getting dirt or water 

in the fuel tank. Never use stale or contaminated gasoline or an oil/ gasoline mixture.

5. This power unit may be supplied either with hydraulic hoses attached (pump hoses) or with couplings (standard or mono) that 

require extension hoses.

• If your unit is equipped with pump hoses with standard couplings, connect the male and female couplings at the end of each 

hose set, creating a loop.

• If your unit is equipped with standard couplings, attach the extension hoses to the couplings on the power unit, and connect the 

male and female couplings at the opposite end of each hydraulic hose line set, creating a loop.

• If your unit is equipped with mono couplings, simply make sure that the hoses are connected to the power unit. 

6. Prior to starting the engine, place the selector valves in their neutral positions. Follow the operating instructions in the engine 

owner’s manual for starting the engine. Then operate the engine in the fast throttle position. 

7. To purge air from the hydraulic hoses, charge each hose line by moving the knob on the corresponding selector valve to the 

pressure position (in line with the selected hose line) and allowing the fluid to circulate through each hose line for at least one 

minute.  Move each selector valve back to the neutral position.

8. Check the level of the hydraulic fluid in the sight gauge. Add more fluid if necessary. DO NOT OVERFILL.

9. If your unit is equipped with standard couplings, uncouple the male and female couplings on each hydraulic hose line set to open 

the loop that was created earlier. The power unit is now ready to use.

5.0 SET-UP PROCEDURE

AMKUS  manufactures  equipment  with  superior  craftsmanship  and  quality  backed  by  the  standard  warranty  published  on  the 

AMKUS website. 

NOTICE

The engine ships WITHOUT OIL. Running engines dry or with an overfi lled crankcase can quickly 

ruin the engine. 

NOTICE

Only use AMKUS tools with AMKUS equipment. Mixing AMKUS tools with another manufacturer’s 

equipment may cause operational problems, equipment failure, or denial of warranty claims.

NOTICE

Only use AMKUS mineral-base hydraulic fluid in AMKUS equipment.  Using another manufacturer’s 

hydraulic  fluid  in  AMKUS  equipment  may  cause  operational  problems,  equipment  failure,  or 

denial of warranty claims.

Summary of Contents for GH2S2 Series

Page 1: ...uipment is a misuse of AMKUS equipment Obtain safety information at www amkus com This Safety Manual is intended to familiarize rescue workers and maintenance personnel with the safety messages of AMKUS Rescue Systems including powered rescue tools rams cutters spreaders combination tools power units electric or gasoline driven and powered rescue tool components cable assemblies hose assemblies ho...

Page 2: ... other severe injury FEM SA Fire and Emergency Manufacturers and Service Association P O Box 147 Lynnfield MA 01940 www FEMSA org Table Of Contents 1 0 MEANING OF SAFETY SIGNAL WORDS 2 0 SPECIFICATIONS 2 1 PART IDENTIFICATION 3 0 PROTECTIVE CLOTHING 4 0 TRAINING 5 0 SET UP PROCEDURE 6 0 GETTING STARTED 7 0 OPERATING INSTRUCTIONS 7 1 GENERAL 7 2 SELECTOR VALVES 8 0 TROUBLE SHOOTING GUIDE 9 0 ROUTINE...

Page 3: ...0 in 3 min 2460 cc min first stage 40 in3 min 660 cc min second stage Fluid Type AMKUS MV1 Mineral Base Hydraulic Fluid Safety Data Sheet SDS for AMKUS MV1 Hydraulic Fluid is available at AMKUS com and CHEMTREC com For equipment stored and operated in environments below 32 deg F 0 deg C contact Amkus Rescue Systems for recommendation Hydraulic Fluid Reservoir Capacity 2 0 gals US 7 6 liters Usable ...

Page 4: ...lass Hydraulic Fluid Reservoir Fuel Fill Cap Selector Valve Knobs Hydraulic Fluid Fill Plug Vent Cap Return Ports Pressure Ports Safety Label Engine Oil Filler Cap with Dipstick Starter Grip Hose Loop Hydraulic Fluid Drain Plug in rear Serial Number Standard Couplings Mono Couplings Throttle Fuel Shut Off ...

Page 5: ...e supplied either with hydraulic hoses attached pump hoses or with couplings standard or mono that require extension hoses If your unit is equipped with pump hoses with standard couplings connect the male and female couplings at the end of each hose set creating a loop If your unit is equipped with standard couplings attach the extension hoses to the couplings on the power unit and connect the mal...

Page 6: ... valve should be in the neutral position when an operation is finished or to stop the flow of hydraulic fluid 6 0 GETTING STARTED Connect the tool connection hoses to the hose lines from the AMKUS hydraulic power unit 1 For power units equipped with standard couplings The male and female couplings on the tool connection hoses should be connected to the corresponding male and female couplings on th...

Page 7: ...s equipment Properly dispose of all engine fuel engine oil and hydraulic fluid wastes Do not release chemicals into the enviroment 9 3 ROUTINE MAINTENANCE FOR HOSES After each use hoses should be wiped clean with a light cleaner such as Simple Green Inspect hoses for damage to the rub ber outer cover Damage which exposes the wire braided reinforcement subjects the wire to corrosion and may weaken ...

Page 8: ...ttings and couplings after each use for damage leakage and excessive wear 4 If the power unit becomes contaminated determine the nature of the contamination IE biological chemical radioactive The authority having jurisdiction may follow internal decontamination guidelines or request technical advice from AMKUS 5 Check engine oil per the manufacturer recommendations after each use 6 Check the hydra...

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