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©Copyright AMKUS Rescue Systems, Inc. 2010 - 2019 

LAS-002 August 19, 2019 Rev03

11

9.0 SET-UP PROCEDURE

AMKUS equipment is manufactured with superior craftsmanship and quality backed by a factory warranty.

NOTICE

Only use AMKUS tools with AMKUS equipment.  Mixing AMKUS tools with another manufacturer’s 
equipment may cause operational problems, equipment failure, or denial of warranty claims.

NOTICE

Only  use  AMKUS  MV1  hydraulic  fl uid  in  AMKUS  equipment.  Using  another  manufacturer’s 
hydraulic  fl uid  in  AMKUS  equipment  may  cause  operational  problems,  equipment  failure,  or 
denial of warranty claims.

Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the 
equipment into service yourself, please review the following instructions carefully.
1. Remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs during shipment should be 

reported immediately to the carrier.

2. Gather and review all safety and use documentation prior to operating any rescue tool.
3. Connect the tool connection hoses to the hose lines from the AMKUS hydraulic power unit. 

a. If you have Standard Couplings:  Please note that the male and female couplings on the hose lines leading from the power unit 

should be connected to the corresponding male and female couplings on the tool connection hoses. To connect the couplings, 
twist the sleeve on the female coupling so that the notch in the sleeve lines up with the pin.  Push the sleeve back so the pin fi ts 
into the notch.  While holding the sleeve back, push the male coupling into the female coupling. Release the sleeve; it will spring 
forward into place. Twist the sleeve 1/4 turn so that the pin no longer lines up with the notch. Pull on the couplings to check that 
they are securely connected.

b1. If you have Mono Couplings:  Please note that the female coupling on the hose lines leading from the power unit should be 

connected to the corresponding male coupling on the tool connection hoses. To connect the couplings, place the male coupling 
into the female coupling. Rotate clockwise until you feel the coupling latch. Pull on the couplings to check that they are securely 
connected.

b2. In most cases, the Mono Couplings can be connected and disconnected while the hose line is under fl ow.  It is usually not 

necessary  to  place  the  directional  control  of  the  power  unit  in  the  neutral  position  before  connecting  and  disconnecting.  
However, certain circumstances such as back pressure in the return line and/or cold temperatures, may make connecting and 
disconnecting under fl ow extremely diffi  cult or impossible.  If you are unable to connect and disconnect while the line is under 
fl ow, place the directional control valve of the power unit in the neutral position and then disconnect or connect.  

10.0 GETTING STARTED

WARNING

Do not connect tools in series.  Connecting tools in series could cause operational problems, 
equipment failure, or catastrophic failure of the equipment resulting in serious injury or death.

Start  the  power  unit  (refer  to  power  unit  and  engine  manuals).  Following  the  instructions  in  the  power  unit  manual,  operate  the 
selector valve to charge the hose line to which the tool is connected. Pick up the tool, noticing that the design of the AMK-30CRT 
Spreader makes it natural to grip the handle with one hand and the control valve handgrip with the other.

11.0 GENERAL MAINTENANCE AND STORAGE

1.  Always store the tool in a clean, dry space.
2.  Never store a tool under pressure.
3.  Store spreaders with a slight gap between the tips.

After each use:

1.  Check to see that important tool markings are legible. Contact your local dealer or AMKUS Rescue Systems for replacement 
labels.
2.  Wipe tool, hoses, fi ttings and couplings clean (see routine maintenance for hoses and couplings).
3.  Inspect the tool, hoses, fi ttings and couplings after each use for damage, leakage and excessive wear.
4.  If damage or excessive wear is noticed, do not use the tool; contact your local dealer or AMKUS Rescue Systems..

WARNING

Any rescue tool failing any part of the checklist is unsafe for use and must have the problem 
corrected before use or being placed back into service. Operating a rescue tool that has failed the 
checklist is a misuse of this equipment. Contact your local dealer or AMKUS Rescue Systems.

Summary of Contents for AMK-30CRT Series

Page 1: ...in AMKUS Safety Manual LAA 001 Obtain safety information at amkus com resources documentation AMK 30CRT shown with optional lighted handle This tool has been discontinued MANUAL AMK 30CRT AMK 30CX SPREADER AMKUS RESCUE SYSTEMS amkus com 4201 Montdale Drive Valparaiso IN 46383 4098 USA 800 592 6587 219 548 5000 Fax 219 476 1669 AMK 30CRT SPREADER STD CPL AMK 30CRT L SPREADER STD CPL LIGHTED HANDLE ...

Page 2: ...ition and to maintain the personal skill level required to operate any equipment you may be called upon to use 5 It is your responsibility to know that your equipment is in operable condition and has been maintained in accordance with the manufacturer s instructions 6 Failure to follow these guidelines may result in death burns or other severe injury FEMSA Fire and Emergency Manufacturers and Serv...

Page 3: ... IN 46383 4098 USA 800 592 6587 219 548 5000 Fax 219 476 1669 SECTION 1 IDENTIFICATION D I U L F C I L U A R D Y H 1 V M S U K M A e m a N t c u d o r P Manufacturers of suppliers details AMKUS RESCUE SYSTEMS INC 4201 Montdale Drive Valparaiso IN 46383 4098 USA 0 0 0 5 8 4 5 9 1 2 t s e u q e R S D S Customer Service Emergency telephone number C E R T M E H C 0 0 3 9 4 2 4 0 0 8 n o i t a m r o f ...

Page 4: ...se Ready to use with Mono couplings 48 5 lbs 22 0 kg Maximum Spreader Opening 32 0 in 813 mm Rated Input Pressure 10 500 psi 724 bar Fluid Type AMKUS MV 1 Mineral Based Hydraulic Fluid for equipment stored and operated in environments below freezing use AMKUS MV 0 Mineral Based Hydraulic Fluid Safety Data Sheet SDS for AMKUS MV1 Hydraulic Fluid is available at AMKUS com and CHEMTREC com 3 0 PROTEC...

Page 5: ...N AT WWW AMKUS COM DANGER SERIAL NO K123456 DATE OF MFG 04 2017 MODEL AMK 30CRT SYSTEM PRESSURE 10 500 PSI 724 BAR FLUID TYPE AMKUS MV1 Mineral Based Hydraulic Fluid 5 1 HANDLE LIGHTS OPTIONAL AMKUS dual handle lights operate at three levels of intensity To operate these lights press the button located behind each light The lights can be powered OFF by scrolling through each setting to OFF or by a...

Page 6: ...n released see fig 5 2 The movement of the tool will stop and hold its position and load The control valve has three positions see fig 5 2 CLOSE clockwise rotation closes the tool OFF Neutral postion The control valve actuator returns to the center with motor stopped OPEN counter clockwise rotation opens the tool Figure 5 2 Verify operation of control valve by checking to see if it returns automatic...

Page 7: ...ilize the object being lifted When operating the spreader the tool may rotate as it meets resistance If tool rotation places the user or others in jeopardy immediately release the control valve and modify your procedure The deadman safety feature should immediately return the control valve to the center neutral position and the movement of the arms will stop Then seek another purchase point that d...

Page 8: ...TIP 2 Figure 6 2a Figure 6 2b 6 3 CHAIN USE Chain kits are available for spreaders with removable tips WARNING Transport chain is NOT rated for overhead lifting Injury or death may occur from improper chain use Observe chain safety guidelines established by the Authority Having Jurisdiction Setup and operation of both chain kits are the same Secure chains around the load removing slack using grab ...

Page 9: ...high speed flying debris and pinch point injuries Stay clear of the path of travel Do not operate without guards Avoid unnecessary risk For examples see LAA 001 Safety Manual For AMKUS Rescue Tools The spreader arms have a cover over the rack The cover is secured with a screw and washer which can be removed to perform maintenance Replace cover after maintenance Guard Guard Figure 7 0 ...

Page 10: ... Contact the AMKUS dealer or AMKUS directly for replacement parts 3 Always relieve the rescue tool of internal pressure prior to servicing 8 1 ROUTINE MAINTENANCE FOR COUPLINGS Keep hose couplings free of dirt and contaminants Even with care residual oils on the moving parts gradually accumulate dirt and grit making hose connections difficult To clean hose couplings immerse in or scrub with an aut...

Page 11: ...oupling into the female coupling Rotate clockwise until you feel the coupling latch Pull on the couplings to check that they are securely connected b2 In most cases the Mono Couplings can be connected and disconnected while the hose line is under flow It is usually not necessary to place the directional control of the power unit in the neutral position before connecting and disconnecting However ce...

Page 12: ...ment labels 2 Wipe tool hoses fittings and couplings clean see routine maintenance for hoses and couplings 3 Inspect the rescue tool hoses fittings and couplings after each use for damage leakage and excessive wear 4 Verify operation of control valve by checking to see it returns automatically to the neutral position 5 If rescue tool damage or excessive wear is noticed remove the rescue tool from se...

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