amiad SAF-3000 Installation, Operation And Maintenance Instructions Download

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AMIAD Water Systems Ltd.

SAF-3000 FILTER

Serial number:

Order number:

Catalog number:

Filtration degree:

Tested by:

Installation, Operation and

Maintenance Instructions

910101-000112 / 07.2019

Original Instructions

Summary of Contents for SAF-3000

Page 1: ...IAD Water Systems Ltd SAF 3000 FILTER Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions 910101 000112 07 2019 Original Instructions ...

Page 2: ...e confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes that all users unders...

Page 3: ...eration 9 Installation 11 Start up and first operation 12 Maintenance 13 Cleaning the coarse screen 14 Dismantling and Assembling the Filter Components 15 Parts Schedule SAF 3000 Section 1 17 Parts Drawing 1 Page 1 18 Parts Drawing 1 Page 2 20 Parts Schedule and Drawing SAF 3000 Section 2 21 Parts Schedule and Drawing SAF 3000 Section 3 Scanner 22 Parts Schedule and Drawing SAF 3000 Section 4 SLN ...

Page 4: ...Wasted water per cycle 64 liter 17 gallon at 2 bar 30 psi Minimum flow for flushing 11 m3 h 50 USgpm at 2 bar 30 psi Control and electricity Control voltage 24V AC 12V or 24V DC upon request Electric motor 1 4 HP 50 60 Hz 35 42 Gear output R P M Rated operation Voltage 3 phase 220 380 440 V 50 60 Hz Single phase 110 220 V 50 60 Hz DC 12V or 24V upon request Current consumption 0 6 Amp With 3 phase...

Page 5: ...the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized standards C...

Page 6: ...at the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicians cont...

Page 7: ...age electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regulations Hu...

Page 8: ...SAF 3000 07 2019 Page 8 of 25 Dimensional Drawing Standard SAF 3000 ...

Page 9: ...v drive unit that is attached to the scanner by a threaded shaft rotates the scanner and provides the linear movement The exhaust valve is activated for the duration of the cleaning cycle by a 3 way solenoid During the 20 seconds self cleaning process filtered water continues to flow downstream System Operation modes The filtration system may be found in one of the following modes 1 Filtering mode...

Page 10: ...ontrol board door activates a single flushing cycle 3 Timed flush SW1 must be in the DP Time position The T1 timer in the control panel activates the flushing cycles at time intervals regardless of the pressure differential The timer resets after every flushing cycle The PD flush mode is active in this mode as well 4 Continuous flush SW1 must be in cont position In this mode the filter flushes con...

Page 11: ...alve be installed on the exhaust line in order to enable regulation of the flushing flow rate 6 The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance 7 The user should arrange suitable platforms and safety barriers to enable easy access to the filter without climbing on pipes and other equipment IMPORTANT Prevent static back pressure or ...

Page 12: ...Operate a dry flushing cycle by pressing on the TEST push button Check that the flushing cycle runs as described in the Self cleaning process paragraph in this manual 6 Open the inlet valve to the filter leaving the outlet valve closed or with an open by pass valve This will keep the flow through the filter to a minimum and operate a flushing cycle 7 Check that the exhaust valve opens and all stag...

Page 13: ...t when the drive shaft is half way through its cycle The drive shaft is now separated from the suction scanner 7 Unscrew the sealing nut 14 on page 21 8 Remove the used internal O ring and clean the O ring seat 9 Insert a new O ring 16 on page 21 10 Apply some grease on the external O ring and on the shaft 11 Tighten the sealing nut 14 on page 21 12 Re connect the drive shaft to the suction scanne...

Page 14: ...amber 14 with its seal 15 4 Pull out the coarse screen 13 and clean it 5 Insert the coarse screen 13 in its position so that it rests on its supports 6 Insert the flushing chamber 14 Make sure the seal is on top of the chamber centering ring with its opening facing the inside of the filter housing The insertion should be done at a slight angle and in a circular motion 7 Close and tighten the filte...

Page 15: ...in the flushing chamber 14 5 Insert the coarse screen 13 in its position so that it rests on its supports 6 Insert the flush chamber 14 make sure the seal is on top of the chamber s centering ring with its open side facing inward The installation should be done at a slight angle and in circular motion 7 Assemble the lid on the filter housing Tighten the bolts 17 evenly 8 Open the filter inlet valv...

Page 16: ...at the O ring 3 is clean and properly placed 2 Tighten the bolts 4 to secure the flange of the drive shaft housing to the filter 3 Insert the suction scanner 7 the fine screen 11 and the coarse screen as described previously 4 Connect the drive shaft 2 on page 22 to the scanner shaft using the connecting pin 8 and split pin 9 5 Make sure the drive shaft key 20 is fitted properly in the gearbox Sli...

Page 17: ...1500 3000 1 17 Hex Bolt Partial Thread M20X130 Zinc Plated C ST 4 18 Flat Washer M20 DIN125 Zinc Plated C ST 4 19 Hex Nut M20 Zinc Plated C ST DIN934 4 20 Drive Shaft Key SAF 1 21 DR UNIT 440AC3PH 0 18KW RMI50 1 28 63 B5 1 22 Hex Bolt Full Thread M8X40 Zinc Plated C ST 4 23 Flat Washer M8 DIN125 Zinc Plated C ST 8 24 Spring Washer M8 DIN127 Zinc Plated C St 4 25 Drive Shaft Cover PVC SAF 1 26 Hex ...

Page 18: ...S 1 45 L Connector 3 4 F M Galvanized 1 46 Raccord Nipple 1 4 for 3 4 Filter 1 47 O Ring Seal P2 112 NBR 1 48 Raccord Nut 3 4 for 3 4 Filter 1 49 Hydraulic Valve 1 50 Connector 5 16 x1 4 1 51 Pressure Check Point Connector 1 4 X1 4 1 52 Solenoid Valve 1 53 Control Tube 5 16 Nylon Air Break 1 6m 54 Electrical Junction Box SAF 1 55 Presostat SUB AS Midwest W O Fitting 1 56 3 4 Black Filter AC W O Va...

Page 19: ...SAF 3000 07 2019 Page 19 of 25 Parts Drawing Standard SAF 3000 Section 1 Page 1 ...

Page 20: ...SAF 3000 07 2019 Page 20 of 25 Parts Drawing Standard SAF 3000 Section 1 Page 2 ...

Page 21: ...DN 2 8 Phillips Pan Machine Screw M4x20 DIN7985 3 9 Flat Washer M4 DIN125 S ST304 3 10 Hex Bolt Full Thread M6x35 DIN933 S St 304 3 11 Flat Washer M6 DIN125 S ST316 16 12 Nylon Insert Lock Nut M6 S ST304 DIN985 3 13 Nylon Insert Lock Nut M4 S ST304 DIN985 3 14 SAF 4500 Tightening Nut 1 15 O Ring Seal 24x3 Tightening Nut SAF NBR S 1 16 O Ring Seal 14x3 NBR S 1 17 Hex Bolt Full Thread M6x20 S St304 ...

Page 22: ...ESCRIPTION QTY 1 Scan Assembly for SAF 3000 Injection Nozzels Without Shaft 1 1 1 Molded Scanner Nossle Part 1 3 1 2 Molded Scanner Nossle Part 2 3 1 3 Phillips Pan Tap Screw PT4x20 S ST316 12 2 Suction Scanner Shft SAF 3000 1 3 Connecting Pin Shaft To Scanner 1 4 Plug Threaded M8 for SAF 6000 PRO 1 ...

Page 23: ...ed Improved SAF 3000 1 2 SLN Spring Seat SAF 3000 4500 3 3 SLN Cap SAF 3000 4500 3 4 SLN Tightening Nut SAF 4500 3000 3 5 SLN Body SAF 3000 1500 3 6 SLN Seal 16mm 6 7 O Ring Seal 2 016 NBR 3 8 Spring Loaded Nozzle Spring SAF 3000 4500 3 9 Suction Scanner Shft SAF 3000 1 10 Plug Threaded M8 for SAF 6000 PRO 1 11 Connecting Pin Shaft To Scanner 1 ...

Page 24: ...tative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed standards...

Page 25: ...D N Galil Elyon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...

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