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4” MCFM - 12000 

06.2020 

Page 36 of 61 

 

 

 

 
 
 
 

 

Amiad Limited Warranty 

1.

 

This certificate applies to Amiad Water Systems Ltd. ("

Amiad

") products purchased by you (the "

Buyer

") from Amiad unless specifically 

agreed otherwise in writing by Amiad. This Warranty extends only to the original purchaser, and is not transferable to anyone who 

subsequently purchases, leases, or otherwise obtains the product from the original purchaser. 

2.

 

Amiad hereby warrants that the products are and will be free from defects in material and workmanship under normal use and service. 

Amiad warrants that it will correct manufacturing defects in the products, in accordance with the conditions set out in this Warranty. 

3.

 

This Warranty is enforceable for a period of 12 months after the date upon which the products were delivered (the “

Warranty Period

”). 

4.

 

In the event that during the Warranty Period the Buyer discovers a defect in material and/or workmanship in any product or part (the 

Defective Product

”), it shall submit a written complaint to Amiad using Amiad's standard Buyer Complaint Form. For the receipt of the 

Buyer Complaint Form, the submission of the complaint or any questions please contact your service representative. 

5.

 

Upon written demand by Amiad the Buyer shall return the Defective Product - or a sample thereof - to Amiad, at Amiad's cost. If the 

Buyer ships any such Defective Product, Amiad suggests the Buyer package it securely and insure it for value, as Amiad assumes no liability 

for any loss or damage occurring during shipment. Provided however that in the event Amiad determines that this Warranty does not apply 

to such product, Buyer shall promptly reimburse Amiad for such cost (including freight and customs). Any returned product or part must 

be accompanied by the Warranty certificate and the purchase invoice. It is clarified that the Buyer may not return the Defective Product 

unless such return was coordinated and approved by Amiad in advance. 

6.

 

Amiad's obligation under this Warranty shall be limited to, at Amiad's option, the repair or exchange, free of charge, of the product or 

any part which may prove defective under normal use and service during the Warranty Period. The provision of a repair or replacement 

of a product during the Warranty Period will result in an extension of the Warranty Period by an additional period of 12 months, provided 

that the total accumulated Warranty Period shall in any event be no more than 18 months from the date upon which the products were 

delivered. 

7.

 

This Warranty is valid on the condition that the products are installed according to Amiad's instructions as expressed in Amiad's 

instruction manuals and according to the technical limitations as stipulated in Amiad's literature or as stated by a representative of Amiad. 

8.

 

This Warranty will not apply to damaged or defective products resulting from or related to: 

(i)

 

Fire, flood, power surges or failures or any other catastrophe and/or unforeseen occurrence, such as but not limited to those for 

which the Buyer is customarily insured for, or any force majeure events; 

(ii)

 

Fault, abuse or negligence of the Buyer; 

(iii)

 

Intake water not meeting the agreed standards, as set forth in a written document, approved by Amiad, or improper storage; 

(iv)

 

Improper or unauthorized use of the product or related parts by the Buyer, including Buyer’s failure to operate the product in 

conformity with the recommendations and instructions of Amiad, as set forth in Amiad's manuals and other written materials, the 

operation of the product other than by a trained and qualified operator, or improper installation of the product by a third party not 

authorized by Amiad; 

(v)

 

Performance by the Buyer of maintenance or operation other than in conformity with the recommendations and instructions of 

Amiad, or other than in accordance with procedures defined in the literature supplied for products (including the timely 

replacement of requisite parts), and for services provided other than by a trained and qualified advanced operator; or 

(vi)

 

Any alteration, modification, foreign attachment to or repair of the products, other than by Amiad or its authorized technical 

representatives. 

9.

 

In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, 

including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, 

or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's performance 

or failure to perform, even if it has been advised of the possibility of such damages. 

10.

 

Amiad will be excused for failure to perform or for delay in performance hereunder if such failure or delay is due to causes beyond its 

reasonable control or force majeure preventing or hindering performance. 

11.

 

This Warranty set forth herein is the only contractual warranty given by Amiad and is provided in lieu of any other warranties created by 

any documentation, packaging or otherwise. 

12.

 

Amiad makes no warranty whatsoever in respect to accessories or parts not supplied by Amiad. In the event that Amiad is required to 

correct a Defective Product or product not covered by this Warranty, it will do so solely in consideration for additional fees. 

13.

 

The parties will actively endeavor to amicably settle any dispute arising between them. In the event that the parties are unable to reach 

an equitable settlement of such dispute, any claim or lawsuit related to the Warranty, its validity execution, its performance be brought 

before only the courts of Tel-Aviv, Israel. Israeli law will govern the Warranty, to the exclusion of any conflict of lawrules. 

Summary of Contents for Filtomat MCFM 12000

Page 1: ...r Systems LTD 6 Filtomat MCFM 12000 C ST Filter Serial number Order Number Catalog Number Filtration Degree Tested By Installation Operation and Maintenance Instructions Ref 6 12 000 06 2020 OriginalInstructions ...

Page 2: ...ontent The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes that all use...

Page 3: ...G 14 Electrical power source preparation 14 Control wiring 14 Air supply Pneumatic control only 14 Hydraulic control 14 START UP AND FIRST OPERATION 15 MAINTENANCE 16 Schedule of inspections and preventivemaintenance and 16 Routine maintenance 16 Schedule maintenance 16 Dimensional Drawing 17 Parts Schedule Section 1 Page 1 18 Parts Schedule Section 1 Page 2 19 Parts Schedule Section 1 Page 3 20 P...

Page 4: ...0 Continue with assembly forboth screens 30 Insertion of piston 30 PART 2 MCFM PLC CONTROLLER 31 INTRODUCTION 37 GENERAL DESCRIPTION 37 OPERATOR TERMINAL 38 Programmable Controller PLC 38 Selecting Program Modes 38 Time Triggered Flush Mode 38 Continuous Flush Mode 38 Table 1 Program Sub Modes 39 Selecting Sub Mode Default Values 39 Definitions of Time Triggered Sub Modes 40 Definitions of continu...

Page 5: ... 24 V DC Electric motor 380V 1 1 Kw 4 KW 50 Hz Rated operation Voltage All standard 3 phase voltages acceptable Current consumption Voltage and KW dependant Construction materials Filter Housing and Covers ST ST 316 Screens Stainless Steel 316 wire cloth on plastic cylindrical body Cleaning mechanism Stainless Steel Polypropylene Flushing valve ST ST Various Seals Natural Rubbers Filter area Scree...

Page 6: ...at the area of the filter to enable good visibility and safemaintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorizedstandards ...

Page 7: ...e that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualifiedtechnicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicians c...

Page 8: ...ppage electrification or damage to the equipment caused bymoisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below liftedequipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards andregulations Hum...

Page 9: ...8 MCFM Page 10 of 61 P ID DRAWING 1 ...

Page 10: ...oth rotational as well as longitudinal The combination of these movements ensures full coverage of the screen area by suction and injection streams Rotational motion is achieved by an electrical drive unit Longitudinal motion of the piston is achieved in one of two ways Pneumatically pneumatic piston Hydraulically hydraulic piston optional Different modes of filtration The filtration system may be...

Page 11: ...er horizontally Please note that a minimum clearance as shown on the installation drawing is required in order to allow disassembly of the unit 7 Ensure the direction of flow according to the arrows marked on the filterhousing 8 The user should arrange suitable lighting at the area of the filter to enable good visibility andsafemaintenance 9 The user should arrange suitable platforms and safety ba...

Page 12: ... Close the filter manual outlet valve and then the inlet valve before stopping the process pump Start the pump before opening the filter inlet and outlet valves 4 Avoid situations of automatic process pump starts and stops where back flow may result Air entrapment Air entrapment must be minimized in the fine screen chamber This is not only to protect the screen from collapse but to allow the entir...

Page 13: ...ulations Control wiring 1 Connect the proximity switch wires to the correct terminals 2 Check that all factory wiring is intact and not damaged Air supply Pneumatic control only 1 Connect a 6 bar air supply to the manifold supplied on the MCFM 2 Select an industrial air mist lubricator for proper solenoid functioning 3 Fill the absorber tank and piston with an ethylene glycol water mixture or hydr...

Page 14: ...vent valve When the vent valve water flow is free of air bubbles close vent valve 10 Turn on the gear unit by pressing the gear unit switch at overload protection switch box 11 Check that the piston is turning in the appropriate direction CCW viewed from piston freeend 12 Check that the drain collector and suction injection nozzles are turning in the appropriate direction CW The rotation direction...

Page 15: ...ired Check valve settings and pressures before and during the flush Pressure pointsare Before fine screen coarse screen After fine screen Drain chamber Injection pressure after booster pump Check conditions of process water air supply Check integrity of the process and air supply equipment Clean any spill on or around thefilter Schedule maintenance Open the filter and inspect all internal parts fo...

Page 16: ...6 MCFM 12000 01 2021 Page 17 of 61 Dimensional Drawing ...

Page 17: ...NBR 70 SHORE NO FLASH 1 NBR 18 700190 002848 GUIDE D C SHAFT A S ST OKOLON ASSY 1 VARIOUS 19 710103 003172 COVER 1 MCFM 12000 S ST316 GUIDE SHAFT 1 S ST 316 20 770105 000053 U CUP EPDM OD50 ID34 H9 5 80SH YELLOW D 1 EPDM 21 710105 000357 M104 6LP COVER SERVICE PKPK 5010 ST 37 2 POLYESTER PRESSURE GAUGE COATED1 ST 37 2 22 770102 000167 PARKER O RING 2 430 NBR 70 SHORE 2 NBR 23 760101 000574 HEX BOL...

Page 18: ...S ST 304 52 720302 000282 PRESSURE TRANSMITTER SIEMENS P310 S ST316 1 2 BSP 0 16 10 BAR 0 16BAR 4 20MA IP66 2 VARIOUS 53 760101 000173 HEX BOLT FULL TH M10X30 S ST304 DIN933 9 S ST 304 54 760103 000028 Flat Washer M10 DIN125 S ST304 18 S ST 304 55 760102 000011 HEX NUT M10 S ST304 DIN934 9 S ST 304 56 900101 001444 WOOD TRI WALL CARTON PALLET COVER BRIDGE H S C FOR 4 8 MCFM 12000 1 Various 57 7001...

Page 19: ...R 1 8 M X8MM NPT S ST316 AIGNEP 3 S ST 316 85 730108 000112 3 WAY MINI 3X1 8 NPT S ST316 CONTROL 1 S ST 316 86 720501 000461 L CONNECTOR 3 8 M X12MM NPT S ST316 1 S ST316 87 760102 000201 NYLON INSERT LOCKNUT 1 2 UNC S ST316 B18 16 4 S ST 316 88 760102 000086 HEX NUT M8 S ST316 DIN934 4 S ST 316 89 720501 000252 NIPPLE 1 4 M X1 4 M NPT S ST316 HAM LET 1 S ST 316 90 710105 005702 MCFM COVER S ST316...

Page 20: ...6 MCFM 12000 01 2021 Page 31 of 61 Explosion Drawings ...

Page 21: ...6 MCFM 12000 01 2021 Page 32 of 61 ...

Page 22: ...hould be after 2000 3000 hours according to working condition Oil draining must be carried out while the oil is still warm and after flushing the unit For long period storage fill the unit completely with oil Change piston automatic greaser as suggested by the greaser manufacturer Grease O rings and U rings before re using Add fluid to the absorber tank as required Add hydraulic oil to mist lubric...

Page 23: ...of the filter house B Removing the coarse screen I dirt collector J and Fine screen K 1 Unscrew bolts D washers and nuts E and disconnect the booster pump discharge hose from the service cover assembly G 2 Unscrew nuts F and pull service cover assembly G straight out of the filter house B For stainless steel coarse screens 3 Pull the stainless steel coarse screen I straight out of the filter house...

Page 24: ...the filter house B and engage its threaded end with the threaded end of the fine screen 7 Screw the coarse screen I onto the fine screen and adjust it to extend approximately 8 mm beyond the filter house Continue with assembly for both screens 1 Inspect the cover seal H and push the service cover assembly G straight on to the filter house whilst inserting the dirt collector hollow shaft into the g...

Page 25: ...tive of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or relatedto i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeureevents ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed standards as ...

Page 26: ...yon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com European Authorised Representative for CE Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...

Page 27: ...8 MCFM 12000 06 2020 Page 61 of 61 ...

Page 28: ...8 MCFM 12000 06 2020 Page 62 of 61 ...

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