amiad ABF-15000 Installation, Operation And Maintenance Instructions Download Page 7

 

ABF-15000 OL  

                     910101-000320 / 09.2017 

Page 7 of 19

 

Maintenance

 

 
Before any maintenance or non-regular operation please read the following:    

 

Servicing the filter should be done only by technicians authorized by Amiad. 

 

Disconnect the filter from the power supply and lock the Main Power Switch. 

 

Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.  

 

Disconnect the filter from the water system by closing and securing the Manual Inlet Valve. In cases where the downstream 
piping network is pressurized, close and secure the Manual Outlet Valve also. 

 

Release the residual water pressure by opening the Pressure Release / Drainage Valve. 

 

Empty the filter by opening the Drainage Valve. 

 

In hot water systems wait till the filter components cool off to a safe temperature.   

 

Place warning signs around the work area as required by the local standards and procedures.  

 

Inspect the filter’s safety stickers and replace any damaged or faded sticke

r. 

 
Mechanical    

 

When working on the filter use only appropriate standard tools.  

 

Always open and close valves slowly and gradually. 

 

Remove grease and fat material residues in order to avoid slipping. 

 

Before disconnecting the filter from the water supply, 

electricity and pneumatics and before releasing the filter’s residual 

pressure do NOT: 

o

 

loosen or unscrew bolts 

o

 

remove any protection cover 

o

 

open any service port flange 

 

Avoid splashing and water leakage so as to minimize slippage, electrification or damage to the equipment, caused by moisture. 

 

While using lifting equipment, make sure that the filter or the lifted part is chained securely and in 
a safe manner. 

 

Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment. 

 

Wear a safety helmet, goggles, gloves, and any other personal safety equipment required by the local standards and regulations.  

 

Human entry into a filter must be done in accordance with the relevant local safety instructions, standards and regulations for 
working in hazardous environment.   

 

Manual cleaning of filter media using high water pressure or steam should be performed in accordance with the cleaning system 
instructions, the local standards and regulations and without endangering the operator or the vicinity 

 

Manual cleaning of filter element using acid or other chemical agents should be performed in accordance with the relevant 
material safety instructions, the local standards and regulations and without endangering the operator or his vicinity. 

 
Before returning to regular operation    

 

Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations. 

 

Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the filter 
area and stored 

 

In order to return the filter to regular operation, follow the First Start-up Operation instructions as detailed in your user manual. 

 

For filters used in potable water systems it is required to disinfect the filter according to the local water authority standards and 
regulations before putting it back to service.  

Summary of Contents for ABF-15000

Page 1: ...ater Systems ABF 15 000 ON LINE FILTER Automatic Brush Filter Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions Ref 910101 000320 09 2017 ...

Page 2: ...ny of this document or its Content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or projec...

Page 3: ...F FILTER OPERATION 9 INSTALLATION AND START UP INSTRUCTIONS 10 ELECTRICAL CONTROL SYSTEM DESCRIPTION 11 DISASSEMBLING THE ABF 15 000 FILTER 12 RE ASSEMBLING THE ABF 15 000 FILTER 12 MAINTENANCE 13 PARTS SCHEDULE ABF 15 000 ON LINE 14 PARTS DRAWING 1 15 PARTS DRAWING 2 17 AMIAD LIMITED WARRANTY 18 WITH ANY INQUIRY PLEASE QUOTE FILTER SERIAL NUMBER LOCATED ON THE FILTER NAMEPLATE ...

Page 4: ...ust valve 80mm 3 Flushing cycle time 15 seconds Wasted water per cycle 300liter 80USgal at 4 bar 60 psi Minimum flow for flushing 70m3 h 310USgpm Control and electricity Electric motor 1 5 HP 15 18 Output R P M Rated operation voltage 3 phase 380V 50 Hz or 220 440V 60 Hz Upon request 24V DC Control voltage 24V AC 24V DC upon request Construction materials Filter housing and lid Carbon Steel 37 2 S...

Page 5: ...hting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized st...

Page 6: ...e note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technic...

Page 7: ...ize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regul...

Page 8: ...ABF 15000 OL 910101 000320 09 2017 Page 8 of 19 DIMENSIONAL DRAWING RECOMMENDED INSTALLATION This is a conceptual installation drawing Note that piping is not included ...

Page 9: ...inder is operated automatically This operation consists of opening an exhaust valve 14 located on the housing lid and starting the electric motor 20 which revolves two stainless steel brushes 7 on the inside of the filtration cylinder 6 The particles trapped on the cylinder are dislodged by the revolving brushes and flushed out through the open exhaust valve 14 The cleaning operation duration is a...

Page 10: ... wiring diagram provided 2 Install fuses as noted on the electrical schematic and ensures that all electrical connections are well insulated 3 The electrical wires conduit connecting the control board and the filter should be of sufficient length to enable disassembly of the drive unit from the lid without disconnecting these wires Start up Considerations 1 Switch on the main circuit breaker 2 Pre...

Page 11: ...ning Flushing according to Time The timer is located inside the control board and is marked T2 It is possible to set it for intervals from a few minutes up to 30 hours To cancel the option of flushing by timer turn off the SW 1 switch Timer T1 determines the minimum flushing duration It is recommended that flushing duration be set to 15 seconds Fault Mode The control board is equipped with a prote...

Page 12: ... brushes and replace if necessary RE ASSEMBLING THE ABF 15 000 FILTER 1 Before reassembling visually check that all components are complete and in good mechanical condition 2 Install the seals 6 1 on the screen 6 and insert the screen into the filter housing 1 3 Insert the Brush Assembly 7 in a spiral motion into the Screen Cylinder Make sure the lower side of the spindle shaft will go through bea...

Page 13: ...from the spindle shaft by changing the O rings 8 1 8 2 Annual maintenance 1 Check the integrity of the screen unit 2 Check the internal coating for chips or scratches Maintenance prior to long term cessation of filter operation The following must be done if the filter will not be in operation for more than a month 1 Operate a flushing cycle If possible with a closed downstream valve 2 Disconnect t...

Page 14: ...101 000373 19 8 1 4 T Connector F x F x M 720501 000214 11 1 M22 Galvanized Washer x24 760103 000079 19 9 Manometer Valve 1 4 730104 000196 12 3 Flange seal 770103 000046 20 DR UNIT ABF15K 380AC 3PH 1 125KW RMI110 720201 000026 13 Solenoid Valve GEM SOL 720103 000177 20 1 Electric Motor 1 5 HP 720203 000011 13 Solenoid Valve ASCO 720103 000182 20 2 Gear 1 100 720202 000009 13 1 L Connector 5 16 x ...

Page 15: ...ABF 15000 OL 910101 000320 09 2017 Page 15 of 19 PARTS DRAWING 1 ...

Page 16: ...ABF 15000 OL 910101 000320 09 2017 Page 16 of 19 PARTS DRAWING 2 ...

Page 17: ...ABF 15000 OL 910101 000320 09 2017 Page 17 of 19 PARTS DRAWING 2 ...

Page 18: ...6 This warranty is valid on the condition that the Products are installed according to Amiad s instructions as expressed in Amiad s instruction manuals and according to the technical limitations as stipulated in Amiad s literature or as stated by a representative of Amiad 7 This warranty will not apply to damaged or defective Products resulting from or related to i Fire flood power surges or failu...

Page 19: ...233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration http amiad com pdf certificates MACHINERY_SAFETY pdf ...

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