amiad ABF-15000 Installation, Operation And Maintenance Instructions Download Page 5

 

ABF-15000 OL  

                     910101-000320 / 09.2017 

Page 5 of 19

 

 

SAFETY INSTRUCTIONS 

General Safety Instructions 

 

Amiad filtration products always operate as components in a larger system. It is essential for the system designers, installers and 
operators to comply with all the relevant safety standards.   

 

Prior to installation, operation, maintenance or any other type of action carried out on the filter, read carefully the safety, 
installation and operation instructions. 

 

During installation, operation or maintenance of the filter all conventional safety instructions should be observed in order to 
avoid danger to the workers, the public or to property in the vicinity. 

 

Please note: The filter enters into a flushing mode automatically, without prior warning. 

 

No change or modification to the equipment is permitted without a written notification given in advance by the manufacturer or 
by its representative, on the 

manufacturer’s behalf.

 

 

Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity.

 

 

Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may 
affect your warranty coverage. Please consult with Amiad prior to any non-regular use of this equipment.    

Installation 

General 

 

Install the filter according to the detailed Installation Instructions provided with the filter by the manufacturer and according to 
the description given in this manual. 

 

Make sure to leave enough clearance so as to enable easy access for future treatments and safe maintenance operations. 

 

The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance. 

 

The user should arrange suitable platforms, ladders and safety barriers to enable easy and safe access to the filter without 
climbing on pipes and other equipment. The user should verify that any platform, barrier, ladder or other such equipment is built, 
installed and used in accordance with the relevant local authorized standards.    

 

Check and re-tighten all bolts during commissioning and after the first week of operation.  

 

Use only appropriate standard tools and equipment operated by qualified operators when installing, operating and maintaining 
the filter.  

 

When installation is required in hazardous environment sites, underground or high above ground, make sure that the site design 
and the auxiliary equipment are appropriate and that installation procedures are carried out in accordance with the relevant 
standards and regulations. 

 

Ensure walking areas about the installation are slip free when wet. 

 
Shipment and transporting  

 

Shipping and transporting the filter must be done in a safe and stable manner and in accordance with the relevant standards and 
regulations. 

 

For shipping, lifting and positioning the filter, use only approved lifting equipment and authorized employees and contractors.    

 
Electricity  

 

Electric wiring should be performed by an authorized electrician only, using standardized and approved components. 

 

Install a 

lockable

 main power cut-off switch close to the control panel. 

 

If due to site constraints, the control panel is installed without a clear line-of sight of the filter, an additional 

lockable

 power 

disconnect cut-off switch should be installed near each filter unit. 

 

Installation of the filter should be performed so as to avoid direct water splashing on the electrical components or on the control 
panel.  

 
 

Summary of Contents for ABF-15000

Page 1: ...ater Systems ABF 15 000 ON LINE FILTER Automatic Brush Filter Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions Ref 910101 000320 09 2017 ...

Page 2: ...ny of this document or its Content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or projec...

Page 3: ...F FILTER OPERATION 9 INSTALLATION AND START UP INSTRUCTIONS 10 ELECTRICAL CONTROL SYSTEM DESCRIPTION 11 DISASSEMBLING THE ABF 15 000 FILTER 12 RE ASSEMBLING THE ABF 15 000 FILTER 12 MAINTENANCE 13 PARTS SCHEDULE ABF 15 000 ON LINE 14 PARTS DRAWING 1 15 PARTS DRAWING 2 17 AMIAD LIMITED WARRANTY 18 WITH ANY INQUIRY PLEASE QUOTE FILTER SERIAL NUMBER LOCATED ON THE FILTER NAMEPLATE ...

Page 4: ...ust valve 80mm 3 Flushing cycle time 15 seconds Wasted water per cycle 300liter 80USgal at 4 bar 60 psi Minimum flow for flushing 70m3 h 310USgpm Control and electricity Electric motor 1 5 HP 15 18 Output R P M Rated operation voltage 3 phase 380V 50 Hz or 220 440V 60 Hz Upon request 24V DC Control voltage 24V AC 24V DC upon request Construction materials Filter housing and lid Carbon Steel 37 2 S...

Page 5: ...hting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized st...

Page 6: ...e note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technic...

Page 7: ...ize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regul...

Page 8: ...ABF 15000 OL 910101 000320 09 2017 Page 8 of 19 DIMENSIONAL DRAWING RECOMMENDED INSTALLATION This is a conceptual installation drawing Note that piping is not included ...

Page 9: ...inder is operated automatically This operation consists of opening an exhaust valve 14 located on the housing lid and starting the electric motor 20 which revolves two stainless steel brushes 7 on the inside of the filtration cylinder 6 The particles trapped on the cylinder are dislodged by the revolving brushes and flushed out through the open exhaust valve 14 The cleaning operation duration is a...

Page 10: ... wiring diagram provided 2 Install fuses as noted on the electrical schematic and ensures that all electrical connections are well insulated 3 The electrical wires conduit connecting the control board and the filter should be of sufficient length to enable disassembly of the drive unit from the lid without disconnecting these wires Start up Considerations 1 Switch on the main circuit breaker 2 Pre...

Page 11: ...ning Flushing according to Time The timer is located inside the control board and is marked T2 It is possible to set it for intervals from a few minutes up to 30 hours To cancel the option of flushing by timer turn off the SW 1 switch Timer T1 determines the minimum flushing duration It is recommended that flushing duration be set to 15 seconds Fault Mode The control board is equipped with a prote...

Page 12: ... brushes and replace if necessary RE ASSEMBLING THE ABF 15 000 FILTER 1 Before reassembling visually check that all components are complete and in good mechanical condition 2 Install the seals 6 1 on the screen 6 and insert the screen into the filter housing 1 3 Insert the Brush Assembly 7 in a spiral motion into the Screen Cylinder Make sure the lower side of the spindle shaft will go through bea...

Page 13: ...from the spindle shaft by changing the O rings 8 1 8 2 Annual maintenance 1 Check the integrity of the screen unit 2 Check the internal coating for chips or scratches Maintenance prior to long term cessation of filter operation The following must be done if the filter will not be in operation for more than a month 1 Operate a flushing cycle If possible with a closed downstream valve 2 Disconnect t...

Page 14: ...101 000373 19 8 1 4 T Connector F x F x M 720501 000214 11 1 M22 Galvanized Washer x24 760103 000079 19 9 Manometer Valve 1 4 730104 000196 12 3 Flange seal 770103 000046 20 DR UNIT ABF15K 380AC 3PH 1 125KW RMI110 720201 000026 13 Solenoid Valve GEM SOL 720103 000177 20 1 Electric Motor 1 5 HP 720203 000011 13 Solenoid Valve ASCO 720103 000182 20 2 Gear 1 100 720202 000009 13 1 L Connector 5 16 x ...

Page 15: ...ABF 15000 OL 910101 000320 09 2017 Page 15 of 19 PARTS DRAWING 1 ...

Page 16: ...ABF 15000 OL 910101 000320 09 2017 Page 16 of 19 PARTS DRAWING 2 ...

Page 17: ...ABF 15000 OL 910101 000320 09 2017 Page 17 of 19 PARTS DRAWING 2 ...

Page 18: ...6 This warranty is valid on the condition that the Products are installed according to Amiad s instructions as expressed in Amiad s instruction manuals and according to the technical limitations as stipulated in Amiad s literature or as stated by a representative of Amiad 7 This warranty will not apply to damaged or defective Products resulting from or related to i Fire flood power surges or failu...

Page 19: ...233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration http amiad com pdf certificates MACHINERY_SAFETY pdf ...

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