AMGO Hydraulics PRO-40 Installation And Service Manual Download Page 4

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II. INSTALLATION REQUIREMEN

TOOLS REQUIRED



Rotary Hammer Drill (

Φ3/4

)



Carpenter’s Ink Marker



Hammer



Screw Sets



Level Bar



Tape Measure (

295-1/4”

)



English Spanner (12")



Pliers



Wrench Set

：

(10

＃

,12

＃

,13

＃

,14

＃

,17

＃

,19

,24

＃

,30

)



Lock Wrench



Ratchet Spanner With Socket (28

)



Socket Head Wrench

, 5

, 6

)

Fig. 2

Summary of Contents for PRO-40

Page 1: ...FOUR POST LIFT Model PRO 40 PRO 40E Original...

Page 2: ...NTENTS Product Features and Specifications 1 Installation Requirement 2 Steps of Installation 4 Exploded View 23 Test Run 31 Operation Instruction 32 Maintenance 32 Trouble Shooting 34 List Disposal 3...

Page 3: ...iamond platforms Adjustable platform and adjustable safety lock ladders Optional Jack With Pneumatic hydraulic pump MODEL SPECIFICATIONS Model Lifting Capacity Lifting Height Lifting Time Overall Leng...

Page 4: ...EQUIRED Rotary Hammer Drill 3 4 Carpenter s Ink Marker Hammer Screw Sets Level Bar Tape Measure 295 1 4 English Spanner 12 Pliers Wrench Set 10 12 13 14 17 19 24 30 Lock Wrench Ratchet Spanner With So...

Page 5: ...el bars and must be dried completely before the installation 2 Concrete must be in good condition and must be of test strength 3 000 psi minimum 3 Floors must be level and no cracks C AIR SUPPLY Air p...

Page 6: ...mbly 1 The equipment should be unload and transfer by forklift See Fig 5 2 Received lift with hydraulic power unit See Fig 6 3 Open the outer packing check all the parts according to the parts list Se...

Page 7: ...form take out the parts inside the power side platform then remove the package stand 6 Move aside the parts and check the parts according to the shipment parts list See Fig 9 7 Open the parts box and...

Page 8: ...6 8 Check the Parts bag according to the parts bag list See Fig 11 Parts bag 1 Parts bag 2 Fig 11...

Page 9: ...see Fig 12 Note Reserve space before and behind the installation site Model A B C PRO 40 315 1 2 8014mm 161 3 8 4100mm 354 1 2 9002mm PRO 40E 374 1 2 9514mm 161 3 8 4100mm 407 7 8 10360mm B A C Power...

Page 10: ...ng the prescribed rotary hammer drill and drill all the anchor holes and install the anchor bolts do not tighten the anchor bolts first See Fig 15 1 3 2 3 5 4 3 8 Hole towards inside Fig 13 Nut Spring...

Page 11: ...osition then install the safety ladders See Fig 16 2 Install safety ladders See Fig 17 Fig 16 6 6 7 Safety Ladder is inserted between Limit Pins Limit Pin Limit Pin Safety ladder pass through the hole...

Page 12: ...See Fig 18 The four primary safety locks are adjusted to be locked to the safety ladders at the same time Lifting Both Cross Beams to the same height it is recommended to about 1 meter height Fig 18...

Page 13: ...nto the cross beam See Fig 19 Install the power side platform and screw up the bolts See Fig 20 F Install the power side platform with M30 60 hex bolt and screw up the bolts Fig 20 Power side Platform...

Page 14: ...shims if not and then tighten the anchor bolts See Fig 22 Power side platform Offside platform 46 Install the slider block C View Fig 21 3 15 3 16 3 14 Note Torque of Anchors is 150N m Using the ratc...

Page 15: ...23 1 Pass through the cables from the platform to the columns according to the number of the cables No Cable 1 2 3 4 PRO 40 4915mm 14830mm 7115mm 12645mm PRO 40E 6405mm 17775mm 8610mm 15580mm A B D A...

Page 16: ...ee Fig 24 Fig 25 then install cable limit pin See Fig 26 7 Cable pass through between the big pulley and tension pulley D View Fig 24 Cable pass through top plate and be screwed with cable nuts E View...

Page 17: ...form cables See Fig 27 Fig 28 Fig 29 Fig 27 19 cable cable cable cable cable cable Fig 28 Limit slider Hex Bolt M12 200 cable cable Fig 29 cable cable cable cable cable cable Limit Slider Illustration...

Page 18: ...ne 6 8 crew thread 2 25 11420160 Fixing plate of Manual control valve 1 26 10420161 Self locking nut M4 2 27 10420162 Manual control air valve 1 29 10420148 Washer 4 4 30 10420164 Cap head bolt M4 30...

Page 19: ...upward to avoid the oil hose and oil return pipe scratched by cable see Fig 34 Oil Hose and air line must be passed through the cable clips 64 71 Cylinder inlet port swings upward 64 The length of oi...

Page 20: ...ngth of air line can be cut by user See Fig 37 Item Part Description PRO 40 PRO 40E 65 85090120 Y Fitting for Air hose 3 3 66 10481065 Air Line 8 6 11600mm black 1 0 10481027 Air Line 8 6 13100mm blac...

Page 21: ...air pressure of Oil water separator to 0 8 MPa See Fig 39 Connecting Oil water separator and manual controlled air valve using black air line 8 6 Oil water separator Manual control air valve 67 8 6 A...

Page 22: ...necting the two power supply wires active wire L and neutral wire N to terminals of AC contactor marked L1 L3 respectively Earth wire yellow and green wire is connected with the earth wire terminal of...

Page 23: ...nt to about 1400mm from ground lock it to the safety ladder remove the cable limit bolts and platform fixing bolts see Fig 39 Fig 40 Install Drive in ramp Install Tire stop plate 41 42 35 44 37 38 36...

Page 24: ...Fig 46 Fig 47 Part Description Quantity Available for 1044001 Extension Kit 1set 2 pcs PRO 40 PRO 40E Tire stop plate Extension Kit Cable limit bolts Tighten the extension kit and platform with hex bo...

Page 25: ...23 IV EXPLODED VIEW 1 8 18 44 28 32 34 50 51 52 53 45 Fig 48 4 2 3 59 10A 10B 10 10A...

Page 26: ...8 8 17 10481002 24 Washer 8 8 18 11400002 Offside platform 1 0 11400030 0 1 19 10481017 Hex bolt M12 200 4 4 20 10420145 Oil water separator AFR 2000 1 1 21 10420146 Straight fitting for air line 1 1...

Page 27: ...6 10400008 01 Cable 19 14830mm 1 0 10400025 01 Cable 19 17775mm 0 1 57 10400006 01 Cable 19 7115mm 1 0 10400023 01 Cable 19 8610mm 0 1 58 10400007 01 Cable 19 12645mm 1 0 10400024 01 Cable 19 1558mm 0...

Page 28: ...0206006 Washer 12 8 3 6 11481029 16 Pin 12 3 7 10420037 16 Snap Ring 24 3 8 10420033 Spring 8 3 9 10209021 Hex Nut M10 8 3 10 10420049 Split Pin 2 16 4 3 11 10400020 Air Cylinder 4 3 12 10481073 Fitti...

Page 29: ...2 Cylinder 10400017 Exploded View Item Part Description QTY 51 1 10217078 Dust Ring 45 53 5 6 5 1 51 2 1004356003 Y Ring IDI 45 55 8 1 51 3 11400035 Head Cap 1 51 4 1004356002 O Ring 140 5 3 1 51 5 11...

Page 30: ...28 4 3 Power Unit 071107 Exploded View Fig 51 220V 60Hz Single Phase Manual Power Unit Exploded View...

Page 31: ...Ties 1 18 85090167 Magnet 1 19 81400290 Filter net 1 20 81400413 Motor 1 21 10420070 Push button 1 22 41030055 AC contactor 1 23 81400287 Cover of Motor Terminal Box 1 24 71111168 Sticker for AMGO Po...

Page 32: ...30 Illustration of Hydraulic Valve for power unit See Fig 52 Fig 52 Protective ring Release valve Handle of Release valve Check valve Relief valve Throttle valve Oil Outlet Oil return port...

Page 33: ...up and down for several times meanwhile do the synchronous adjustment till the four Safety Devices can be locked and released at the same time 5 Adjust the clearance between the post and the plastic...

Page 34: ...ss the handle of release valve by the other hand then the lift starts being lowered automatically 3 Drive away the vehicle when the lift is lowered to the lowest position 4 Turn off the power VII MAIN...

Page 35: ...3 months after the first installation Replace the hydraulic oil once a year afterwards 3 Make at least one full trip raising and lowering per day For exhausting the air from the system which could ef...

Page 36: ...2 Release valve in damage 3 Gear pump in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank...

Page 37: ...35 NO 72140202 Date 2022 3 AMGO HYDRAULIC CORPORATION Tel 803 505 6410 Fax 803 505 6410 Address 1931 Jo Rogers Blvd Manning South Carolina USA...

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