Ametek Gemco 1996 Ram-Set Installation And Maintenance Manual Download Page 9

4.  

Wire Speed

:  Enter the transducer wire speed.  The wire speed number can be obtained

from the transducer data plate.  Because each transducer has its own unique wire speed, it is imperative the proper wire 

speed is entered.  Incorrect wire speed data will affect the system’s accuracy.

F     -     9     -     ENT     -     Wire Speed #     -     ENT

5.  

Count Direction

:  Establish proper count direction.  The standard mounting position of 

the transducer is with the rod end down.  The top end of the transducer then indicates the upper-most position of the press 

slide. 

 In cases where inverted counting may be desired, proceed as follows:

  (otherwise skip step)

F     -     1     -     0     -     ENT     0 or 1     ENT

   

 

 

 

 

0 = decreasing value from top to bottom (standard)

   

 

 

 

 

1 = increasing value from top to bottom (inverted)

Installation and Maintenance Manual

Chapter 2:  Installation Instructions

3.  This unit has been set up to work in inches or millimeters.  The operator can select 

between working with inches (to 1/1000 of an inch) or millimeters (to 1/100 of a millimeter).

F     -     2       1     -     ENT     0 or 1

 

 

 

 

 

 

 

 

 

 

0 = Millimeter

 

 

 

 

 

 

 

 

 

 

1 = Inch

Default is inch mode (1).

When millimeter mode is selected, all programmable values are entered as millimeters except the wire speed.  The wire 

speed is still entered in inches per microsecond (i.e. the wire speed printed on the transducer’s can).  This value will be 

converted into millimeters internally.

The default and maximum values in the inch mode for the altered functions are:

 Function

 Number 

 

 Number

 Number

Description 

 

 

Default Value   

       Range

 

 

Position 

 

 

 

 

 

 

 

0 to 9899.99 in

         8   

System offset   

 

 

   48.000 in 

 

0 to 99.999 in

       11   

Slow-down entry point   

     

     0.050 in 

 

0 to 0.259 in

       12   

Upper limit 

 

 

 

   48.999 in 

 

0 to 99.999 in

       13   

Lower limit 

 

 

 

     0.000 in 

 

0 to 99.999 in

       18   

Ram “In Position” window 

 

     0.010 in 

 

0 to 0.099 in

Any time the readout mode is changed, some of the system’s parameters will be reset and all of the die will be cleared to 

refl ect the new mode.  The default and maximum values in the millimeter mode for the altered functions are:

The default and maximum values in the millimeter mode for the altered functions are:

 Function

 Number 

 

 Number

 Number

Description 

 

 

 Default Value   

       Range

 

 

Position 

 

 

 

 

 

 

 

0 to 9699.99 mm

         8   

System offset   

 

 

  9789.99 mm   

0 to 2600.00 mm

       11   

Slow-down entry point   

                 1.27 mm   

0 to 7.00 mm

       12   

Upper limit 

 

 

 

  1300.00 mm   

0 to 2600.00 mm

       13   

Lower limit 

 

 

 

        0.00 mm   

0 to 2600.00 mm

       18   

Ram “In Position” window 

 

        0.254 mm   

0 to 3.00 mm

Summary of Contents for Gemco 1996 Ram-Set

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...Gemco 1996 Ram Set Automatic Press Shut Height Controller Installation and Maintenance Manual Gemco 1996 Ram Set Automatic Press Shut Height Controller...

Page 3: ...com www ametek com Copyright 2001 by AMETEK Automation Process Technologies All Rights Reserved Made in the USA Version 1 0 Preface This manual provides a system description installation maintenance...

Page 4: ...Electrical Installation Chapter 3 Programming and Operating Instructions 3 1 RS 485 Protocol Information Chapter 4 Maintenance and Trouble Shooting Chapter 5 Programming and Function Charts Chapter 6...

Page 5: ...cessor to carry out all programmed directions The following features are found on the Ram Set faceplate Display A six 6 digit L E D read out will show current shut height position programming details...

Page 6: ...ion Relay This relay will energize when the customer programmed shut height is achieved The controller allows programming of a value at which the in position relay will stay energized The output of th...

Page 7: ...uld be slotted as shown in the transducer installation drawing The transducer bracket should be mounted to a fixed member of the slide and the magnet assembly bracket to a movable portion of the slide...

Page 8: ...ion Introduction The Ram Set is designed for use in an industrial environment and incorporates extensive transient suppression circuitry How ever the same general installation rules should be followed...

Page 9: ...is selected all programmable values are entered as millimeters except the wire speed The wire speed is still entered in inches per microsecond i e the wire speed printed on the transducer s can This...

Page 10: ...t setting F 1 3 Value ENT 10 Slow Dwell The slow dwell settings are the method the Ram Set uses to precisely position the slide These time based dwells on off are attached to the up down output relays...

Page 11: ...ue The binary output will interface to Gemco Series 2200 to automatically adjust the press counter balance Note It is important that shut height value entered has been pre tested with die in press pri...

Page 12: ...d depress F 1 8 ENT WINDOW VALUE ENT When in the AUTO mode the Ram will move to the center of the window before stopping 8 Jogging with System Errors Should the transducer and or cable become disabled...

Page 13: ...32 systems including the host computer can be tied into this link System Protocol The Ram Set is factory set for 9600 baud rate 8 bit word length 1 stop bit parity off and parity even To change baud...

Page 14: ...est a transducer position 3A Precedes returned function data 3D Requested data is unavailable After the Ram Set has successfully received a message it will transmit the following A If no data was requ...

Page 15: ...loss of 110 V A C on slide gap interference input EE0000 All are correct Note If more than one error exists a combined error message will be displayed Ex a slide gap interference fault and lower limit...

Page 16: ...Installation and Maintenance Manual...

Page 17: ...k voltage across GND and run terminals on output board See A for cause of errors C To check in position contact put keyswitch in stand by mode Depress the die key which will display last used die numb...

Page 18: ...Transducer calibration wire speed 9 040 in sec 1 000 to 65 000 in sec 10 Up down counting direction 0 Up 0 Up 1 Down 11 Slow down entry point 0 050 inch 0 to 259 inch 12 Upper limit 48 999 inch 0 to...

Page 19: ...1080 North Crooks Road Clawson MI 48017 800 635 0289 248 435 0700 248 435 8120 www ametekapt com www ametek com 1996 M1R 03 02 Z150 5C...

Page 20: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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