Ametek Gemco 1996 Ram-Set Installation And Maintenance Manual Download Page 10

Installation and Maintenance Manual

Chapter 2:  Installation Instructions

6.  

Press Type

:  Select the type of press:  (if applicable)

F     -     2     -     0     -     ENT     0, 1 or 2     ENT

   

 

 

 

 

0 = single action (standard)

   

 

 

 

 

1 = double action (inner slide)

   

 

 

 

 

2 = double action (outer slide)

Note

:  If option 1 or 2 is picked, the 110VAC from the slide gap switch must be connected to Ram-Set per Wiring Diagram 

E-0204800-C.

7.  

Offset

:  With keyswitch in program position, depress jog-up key.  Jog past the upper 

mechanical overtravel limit to the upper maximum mechanical position.  Determine this value (measure or use press manu-

facturers data) and enter value into Ram-Set offset.  This will assure a consistent measurement format even when changes 

are made.

F     -     8     -     ENT     -     Max. Value     -     ENT

Note

:  Please also note that offset can be set any known slide position.

8.  

Upper Limit

:  The electronic limits of the Ram-Set should be used in conjunction with 

the existing press mechanical overtravel limits.  To set the upper electronic limit, jog the slide down past then back to the 

existing slide upper limit switch.  Read the Ram-Set display and program this value as the electronic upper limit setting.

F     -     1     -     2     -     ENT     -     Value     -     ENT

9.  

Lower Limit

:  Jog slide to existing press mounted lower limit switch.  Read the Ram-

Set display and program this value as the Ram-Set lower electronic limit setting.

F     -     1     -     3     -     Value     -     ENT

10. 

Slow Dwell

:  The slow dwell settings are the method the Ram-Set uses to precisely 

position the slide.  These time based dwells (on/off) are attached to the up/down output relays, and are enabled in the auto 

mode when the slide enters the slow down zone.  The amount of time the on/off dwells should be enabled varies from 

system to system, but the idea is to enable the on dwell long enough to energize the slide adjust motor starter, and the off 

dwell long enough for the slide to coast to a stop.

Slow dwell can be programmed from .01 to 9.99 seconds.  A good typical value for the time on a dwell is .40 seconds.

F     -     1     -     4     -     ENT     -     Time On #     -     ENT

Program time off for slow dwell.  This function, more than any other, determines the repeatability of the automatic position-

ing.  It is typically set at .60 seconds.

F     -     1     -     5     -     ENT     -     Time Off #     -     ENT

11. 

Slow Down Setpoint

:  Set the deceleration distance or slow down entry point.  This 

is the point at which the system will begin to pulse the output to the Ram adjust motor starters.  It is designed such that 

the system will drive toward the setpoint from below in all cases.  If the ram is above the setpoint, the system will drive 

below the setpoint by the width of the down setpoint, stop for 3 seconds, and drive up to the programmed shut height.  

This method serves two purposes:  one, to take the backlash out of the ram adjust system; and two, to gain consistency 

in adjustment by driving at the setpoint in one direction at all times.

F     -     1     -     1     -     ENT     -     Value     -     ENT

Summary of Contents for Gemco 1996 Ram-Set

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...Gemco 1996 Ram Set Automatic Press Shut Height Controller Installation and Maintenance Manual Gemco 1996 Ram Set Automatic Press Shut Height Controller...

Page 3: ...com www ametek com Copyright 2001 by AMETEK Automation Process Technologies All Rights Reserved Made in the USA Version 1 0 Preface This manual provides a system description installation maintenance...

Page 4: ...Electrical Installation Chapter 3 Programming and Operating Instructions 3 1 RS 485 Protocol Information Chapter 4 Maintenance and Trouble Shooting Chapter 5 Programming and Function Charts Chapter 6...

Page 5: ...cessor to carry out all programmed directions The following features are found on the Ram Set faceplate Display A six 6 digit L E D read out will show current shut height position programming details...

Page 6: ...ion Relay This relay will energize when the customer programmed shut height is achieved The controller allows programming of a value at which the in position relay will stay energized The output of th...

Page 7: ...uld be slotted as shown in the transducer installation drawing The transducer bracket should be mounted to a fixed member of the slide and the magnet assembly bracket to a movable portion of the slide...

Page 8: ...ion Introduction The Ram Set is designed for use in an industrial environment and incorporates extensive transient suppression circuitry How ever the same general installation rules should be followed...

Page 9: ...is selected all programmable values are entered as millimeters except the wire speed The wire speed is still entered in inches per microsecond i e the wire speed printed on the transducer s can This...

Page 10: ...t setting F 1 3 Value ENT 10 Slow Dwell The slow dwell settings are the method the Ram Set uses to precisely position the slide These time based dwells on off are attached to the up down output relays...

Page 11: ...ue The binary output will interface to Gemco Series 2200 to automatically adjust the press counter balance Note It is important that shut height value entered has been pre tested with die in press pri...

Page 12: ...d depress F 1 8 ENT WINDOW VALUE ENT When in the AUTO mode the Ram will move to the center of the window before stopping 8 Jogging with System Errors Should the transducer and or cable become disabled...

Page 13: ...32 systems including the host computer can be tied into this link System Protocol The Ram Set is factory set for 9600 baud rate 8 bit word length 1 stop bit parity off and parity even To change baud...

Page 14: ...est a transducer position 3A Precedes returned function data 3D Requested data is unavailable After the Ram Set has successfully received a message it will transmit the following A If no data was requ...

Page 15: ...loss of 110 V A C on slide gap interference input EE0000 All are correct Note If more than one error exists a combined error message will be displayed Ex a slide gap interference fault and lower limit...

Page 16: ...Installation and Maintenance Manual...

Page 17: ...k voltage across GND and run terminals on output board See A for cause of errors C To check in position contact put keyswitch in stand by mode Depress the die key which will display last used die numb...

Page 18: ...Transducer calibration wire speed 9 040 in sec 1 000 to 65 000 in sec 10 Up down counting direction 0 Up 0 Up 1 Down 11 Slow down entry point 0 050 inch 0 to 259 inch 12 Upper limit 48 999 inch 0 to...

Page 19: ...1080 North Crooks Road Clawson MI 48017 800 635 0289 248 435 0700 248 435 8120 www ametekapt com www ametek com 1996 M1R 03 02 Z150 5C...

Page 20: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Reviews: