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Chapter 4: Application Examples

Installation & Programming Manual

18

When the reset-to-preset values have been acknowledged, the program will check to see if the resolver
 positions need to be homed to a previously set position.  This is done through the valid position flags, B3:0/15
for resolver 1 and B3:0/14 for resolver 2.  If the valid position flag, B3:0/15, is set, it will perform a home command
for resolver 1.  This command will contain the new position data for resolver 1.  If the valid position flag, B3:0/14,
is set, it will perform a home command for resolver 2.  This command will contain the new position data for
resolver 2.  After the resolvers have been homed, a configuration complete flag is set to indicate the unit is
completely configured.

0008

Config Bit Set

N10:0

MOV

Move
Source               16

              16 <

Dest

        N10:0

0 <

Clear Program Bit

O:1

)

15

OTHER

WHEN COPY OF THE RESET-TO-PRESET COMMAND IS COMPLETE, SET THE STATE FLAG TO HOME
RESOLVER 1

COP

Copy File
Source         #N9:0
Dest

       #O:1.0

Length                 8

0009

COPY THE HOME COMMAND TO HOME RESOLVER 1 IF THE RESOLVER 1
POSITION WAS VALID

 Pos Bit Set

N10:0

Ack Bit Cleared

I:1

3

4

15

OTHER

0010

WHEN COPY OF THE HOME COMMAND OF RESOLVER 1 IS COMPLETE,
SET THE STATE FLAG TO HOME RESOLVER 2

Pos Bit Set

N10:0

Ack Bit Set

I:1

4

15

OTHER

Program Bit Set

O:1

15

OTHER

MOV

Move
Source               32

              32 <

Dest

        N10:0

0 <

Clear Program Bit

O:1

)

15

OTHER

MOV

Move
Source               32

              32 <

Dest

        N10:0

0 <

0011

IF RESOLVER 1 POSITION WAS INVALID, SET THE STATE FLAG
TO HOME RESOLVER 2

Pos Bit Set

N10:0

Pos Bit

B3:0

4

15

Ack Bit Set

I:1

15

OTHER

Program Bit Set

O:1

15

OTHER

Reset-to-Preset

Res 1 Home

 Pos Bit

B3:0

15

Res 1 Valid

Res 1 Home

 Pos Bit

B3:0

15

Res 1 Valid

Res 1 Home

Res 1 Invalid

Spec Tech Industrial Electric               www.spectechind.com

888-773-2832

Spec Tech Industrial Electric               www.spectechind.com

888-773-2832

Summary of Contents for GEMCO 1746R Series

Page 1: ...00 I O Chassis Installation Programming Manual Series 1746R GEMCO PLC Resolver Interface Module Spec Tech Industrial Electric www spectechind com 888 773 2832 Spec Tech Industrial Electric www spectec...

Page 2: ...ny comments you may have for the improvement of this manual are welcomed AMETEK reserves the right to revise and redistribute the entire contents or selected pages of this manual All rights to the con...

Page 3: ...e Panel 2 Chapter 2 Installation 3 Chapter 3 Setup Programming 4 Chapter 4 Application Examples 14 Appendix A Specifications 21 Appendix B Wiring Diagram 22 Spec Tech Industrial Electric www spectechi...

Page 4: ...realsowillmonitortwoauxiliaryinputs thatcanbefieldconfiguredtooperateinoneoftwo ways Reset to Preset This feature allows you to continuously synchronize position data to the leading edge of the produc...

Page 5: ...D indicates there is a card fault or when there is a resolver transducer fault Note There are four typical causes for a resolver transducer fault 1 Broken resolver cable 2 Improperly wired cable 3 Fau...

Page 6: ...1986 resolver specifications mounting guidelines and outline drawings are available from the factory NOTE The Gemco Series 1746R Resolver Interface Module has been designed to be compatible with othe...

Page 7: ...table and word 0 of the output image table for the status control data The rest of the I O image table is used for application data Output Image Table Because there are more than 8 parameters to prog...

Page 8: ...e Module will monitor these bits for a 0 to 1 transition When it is detected the corresponding error bit in the input image table will be cleared Data Format Bit 7 The purpose of this bit is to add an...

Page 9: ...resolver with one reset to preset input Two axis two single turn resolvers one with no turns counting and one brake monitor input the other with turns counting and one reset to preset input NOTE All r...

Page 10: ...n O 4 r e v l o s e r n r u t e l g n i s o w t s i x a o w T e l b a n e g n i t n u o c s n r u T s t u p n i t e s e r p o t t e s e r o w T 5 r e v l o s e r l a u d n r u t i t l u M t u p n i t...

Page 11: ...1 Parameters 2 and 3 scale factor set at 1200 Parameter 4 turns counting set at 1 The count will increase from 0 to 1199 over the first rotation 1200 to 2399 over the second 2400 to 3599 over the thi...

Page 12: ...second 200 to 299 over the third and will continue increasing by 100 counts per turn until 12 799 is reached at the end ofturn128 Thesystemwillrollovertozeroandbegincountingupagainiftheresolvercontin...

Page 13: ...asbeen exceeded Parameter 1 contains the warning time for the brake monitor input If the brake monitor stopping time exceeds this warning time the warning bit will be set This value can range from zer...

Page 14: ...t image table A zero value will disable the motion detect NOTE This command is only valid if the module has been set up for configurations 1 2 or 6 Parameters 1 and 2 contain the position that resolve...

Page 15: ...t s i g e R t i B 1 d r o W n o i t a r u g i f n o C n o i t a r u g i f n o C n o i t a r u g i f n o C n o i t a r u g i f n o C n o i t a r u g i f n o C n o i t a r u g i f n o C 2 d r o W h g i...

Page 16: ...tual brake stopping time exceeds the programmed brake error time This bit is cleared when a zero to one transition on the clear brake error bit is detected This bit is set in real time atthepointthein...

Page 17: ...s Resolver 1 is in bit 4 and resolver 2 is in bit 0 This bit is clear when no error is present Configuration Register Word 1 Thisregisterwillreflectthecurrentconfigurationnumberofthesystem Becausethei...

Page 18: ...ule is installed in slot 1 of the SLC 500 rack The following data defines the command parameters and state flags that are used to program the 1746R Resolver Interface Module ConfigurationCommand N7 0...

Page 19: ...copy the position scaling command for resolver 1 into the output image table with the programming bit set This command will configure resolver 1 for a total scale factor of 1000 and turn count of 10...

Page 20: ...1 1 2 15 OTHER When the position scaling data has been acknowledged for resolver 2 the program will copy the reset to preset command into the output image table The reset to preset value for resolver...

Page 21: ...OV Move Source 16 16 Dest N10 0 0 ClearProgramBit O 1 U 15 OTHER WHENCOPYOFTHERESET TO PRESETCOMMANDISCOMPLETE SETTHESTATEFLAGTOHOME RESOLVER1 COP Copy File Source N9 0 Dest O 1 0 Length 8 0009 COPYTH...

Page 22: ...lid position data is copied from the input image table to a data table It will also set the appropriate valid position flag This data can be used to re home the 1746R if power is lost to the unit 0015...

Page 23: ...B3 0 L 14 Complete NOPrimary NOPrimary Config Res 2 I 1 1 OTHER NO S1Open Res 2 I 1 0 OTHER NO S4 Open IFCONFIGURATIONISCOMPLETEANDTHEREISARESOLVER1FAULT CLEARTHEFLAGTO INDICATERESOLVER1POSITIONISINVA...

Page 24: ...4 0 0 0 0 0 0 0 1 7 N 8 6 7 2 3 2 1 0 0 0 0 1 0 1 0 0 0 0 0 2 7 N 8 6 7 2 3 2 2 0 0 6 3 0 0 0 0 0 0 3 7 N 8 6 7 2 3 6 0 0 0 1 0 0 8 1 0 0 O F N I E M O H c e d 9 N e l i F a t a D t e s f f O 0 1 2 3...

Page 25: ...dual resolvers 800 s for multi turn resolvers If Data Format Selected 500 s single resolver config 1 3 1000 s dual resolver config 4 800 s dual resolver config 6 1000 s multiturn resolver config 2 5 R...

Page 26: ...16 15 14 PIN PIN RESOLVER 2 SIG S1 S2 S4 INPUTS 11 12 10 SIG S4 8 9 7 S3 6 PIN SIG R1 S1 R2 S2 4 5 3 S3 1 2 RESOLVER 1 Gemco RUN FAULT 1746 R1 R2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 TO REVERSE TH...

Page 27: ...VER CABLE PINOUT DESCRIPTION CABLE CONNECTOR ASSEMBLY SD0508300 SHIELD BLACK OF YELLOW K 12 BLACK OF BROWN YELLOW BROWN G J H 10 11 9 8 IN1 13 IN2 IN1 IN2 16 15 14 PIN PIN RESOLVER 2 SIG S1 S2 S4 INPU...

Page 28: ...lawson MI 48017 800 635 0289 248 435 0700 Fax 248 435 8120 www ametekapt com 1196 1746R M1R1 10 01 Z56 5C Spec Tech Industrial Electric www spectechind com 888 773 2832 Spec Tech Industrial Electric w...

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