Ametek ECLIPSE II Owner'S Manual Download Page 8 | Manualshive

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193111-095
INTRODUCTION

1-2 September 30, 2011

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Summary of Contents for ECLIPSE II

Page 1: ...MANUAL 193111 095 Issued September 30 2011 IMPORTANT Read these instructions before installing operating or servicing this system ECLIPSE II DO NOT DESTROY AMETEK PRESTOLITE POWER TROY OHIO 45373 109...

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Page 3: ...is the ampere hour capacity case size input power phase and number of cells in battery for which charger is intended The following example explains the basic model numbering arrangement Model 800 EC...

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Page 5: ...arging Cable Connectors 4 3 Pre operation Checks 4 3 Pre Operation Changes to the Factory Control Settings 4 3 MAINTENANCE 5 OPERATION 6 Preliminary 6 1 Normal Or Daily Charge 6 1 Equalize Or Weekend...

Page 6: ...September 30 2011 193111 095 TABLE OF CONTENTS This page intentionally left blank...

Page 7: ...erating procedures Notes will be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel...

Page 8: ...193111 095 INTRODUCTION 1 2 September 30 2011 This page intentionally left blank...

Page 9: ...st be installed and maintained in accordance with the National Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase...

Page 10: ...g the battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid facil...

Page 11: ...rve monitoring circuit periodically measures the output curve to ensure that the voltage and current are within the limits set at the factory Charger Control The EC2000 is the standard charge control...

Page 12: ...3 2 September 30 2011 193111 095 DESCRIPTION OF EQUIPMENT This page intentionally left blank...

Page 13: ...ounding serves to discharge the static electrical charges which tend to build up on the surfaces of equipment These static charges can cause painful shock to personnel and can lead to the erroneous co...

Page 14: ...d conductor required for single phase Three conductors and ground conductor required for three phase Recommended minimum size of grounding conductors based on National Electrical Code 2008 Table 250 9...

Page 15: ...ll special tags that are tied to charger Keep tags with this manual for future reference Leave all precautionary and instruction labels in place on charger Carefully read and follow instructions on al...

Page 16: ...is connected Check and tighten all electrical connections as necessary to eliminate unnecessary losses and to avoid subsequent trouble from overheating or open circuits Check for broken wiring or dama...

Page 17: ...The charger will display READING BID and update the progress bar 2 to 7 seconds as the data is read into the charger 4 After a short delay the charger will turn on and the Charge in Progress LED will...

Page 18: ...ame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries AC Power Fail The EC2000 Control will resume the charge where it left off when the AC...

Page 19: ...tput current begins to rise for more than a predetermined time period the charger will be shutdown All 4 LEDS will be flashing and the display will read Didt Fault 8 Low Voltage Shutdown If a battery...

Page 20: ...6 4 September 30 2011 193111 095 OPERATION This page intentionally left blank...

Page 21: ...t voltage Start current Start voltage volts cell Finish current Finish voltage volts cell Charge termination code Equalize time Start time End time Battery I D Battery I D start temperature Battery I...

Page 22: ...ng an amp hour rating into the Fixed AH size function that is less than the charger ampere hour nameplate rating The output current will be adjusted to deliver current at the proper rate If the batter...

Page 23: ...eview of Charge Cycle feature Review of Charge Cycle When the charge cycle is in progress or has been terminated either by the EC2000 Control or the operator the charge cycle history can be automatica...

Page 24: ...er of charge cycles The number of cycles programmed into the Forming Cycles function will be forming cycles and that number will be decrement each time a charge com plete condition is reached The numb...

Page 25: ...is connected the charger previous to the day of week equalize day will be given an equalize charge provided that it is at a charge complete status when the EC2000 s clock calendar switches to the equ...

Page 26: ...ually selected BATTERY OCV The open circuit voltage of the battery immediately before the beginning of the charge cycle START AMPS The value of the current delivered to the battery at the start of the...

Page 27: ...rned during the charge cycle This number includes ampere hours delivered to the battery during the Verify 0 80 80 to End and Equalize portions of the charge cycle 02 CHARGE TIME The total charging tim...

Page 28: ...s that can be selected are listed below CYC By cycle count see AUTO EQ COUNT D O W By the day of week see Auto EQ Day BID By BID count 22 EQUALIZE CYCLES The number of charge cycles between equalize c...

Page 29: ...ard flooded lead acid industrial type battery curve CTM Custom curve Uses the voltage and current values programmed in the STRT A 100 A H FIN A 100A H GAS V C and LID V C YGR SLR DSG Sealed lead acid...

Page 30: ...ger 57 MAX BATT TEMP The maximum battery temperature for charging to start or continue Once interrupted the charge will restart after the temperature drops 5 degrees F below the trip point For use wit...

Page 31: ...arge and discharge amp hours read in from the BID 64 LCD DISPLAY CONTRAST ADJUST Make this adjustment if the LCD display is difficult to read Be sure the unit is in its permanent mounted position befo...

Page 32: ...Figure 7 2...

Page 33: ...to Change Data Use the arrow keys to increment or decrement the data Again press the Enter key when programming of that function is complete 19 PRESENT TIME The current time Program in 24 hour milita...

Page 34: ...up or down arrow to select the proper setting 33 CYC AMP HOURS The ampere hour setting of the charger during the last charge cycle This value cannot exceed the maximum charger output rating Not progr...

Page 35: ...custom output curve finish current setting 0 0 to 7 9 amps per 100 ampere hours Factory Setting 4 5 NOTE For Functions 41 and 42 only information to the right of the decimal point can be entered 41 G...

Page 36: ...e the battery upon connection and charge the battery at the proper charge rates or the max charger output whichever is greater 0000 to 9999 54 BID BATTERY TYPE Programs the battery type into the BID O...

Page 37: ...charge cycles based on the total discharge amp hours and 80 of the BID amp hour setting An Amp Hour Accumulator and BID module assembly must be installed on the battery to use this function The Contro...

Page 38: ...ates for a Deka Dominator Sealed Gel Battery Any 12 cell battery connected to the charger will be charged at the proper 680AH rates for a standard flooded bat tery Finally any 18 cell battery connecte...

Page 39: ...rs at a 5 amp 100AH rate Application 24 Cell 935AH Battery 1050PACH3 24G Eclipse II When programmed and connected as shown to the right the charger will charge the battery at 48 amps for 20 hours befo...

Page 40: ...193111 095 PROGRAMMING YOUR EC2000 CONTROL Figure 8 1 8 8 September 30 2011...

Page 41: ...Input Voltage 3 Bad Control Board 4 Display Improperly Connected 8 9 4 10 Charger Doesn t Respond When A Battery Is Connected 1 Output Fuse Is Bad 2 Bad Harness Cable Connection 3 Bad Control Board 4...

Page 42: ...ure Set Incorrectly 9 Bad BID 10 Charger Too Small For Battery 11 Not Enough Charging Time 20 21 22 23 24 25 26 27 28 29 30 Battery Water Usage Is Too High 1 Rates Set Incorrectly 2 Fixed Temperature...

Page 43: ...ttery A H Not Equal To Charger A H 5 Battery Has Incorrect Size BID 6 Bad Control Board 7 BID Not Programmed Properly 8 Inadequate Ventilation 9 Charger Fans Not Operating 26 27 25 26 28 4 28 15 18 Do...

Page 44: ...Fault 1 Fixed Temperature Set Incorrectly 2 BID A H Charger A H 3 Bad Output Cable Connector 4 Incorrect Charge Curve Setting 5 Bad Battery 6 Bad BID 27 26 13 25 32 28 Display reads Manual Stop Fault...

Page 45: ...ay Reads Setup Error Fault 1 Cell Size Setting Has Been Changed On Control Board 2 A H Resistor Has Been Changed On Control Board 3 Bad Keypad Connection Keypad Control 4 Bad Keypad 5 Bad Control Boar...

Page 46: ...ltage Fault 1 Bad Battery 2 Bad Control Board 3 Bad Internal Power Connection 4 Bad Harness Connections Loose or Incorrect 32 4 41 3 Unable to download Datalink records 1 Bad Harness Connections Loose...

Page 47: ...tion 1 10 On the left side of the display a 16 pin header connector should be mated with a 16 position receptacle on the main control pcb Check for full insertion and proper alignment 11 Use an Ohmmet...

Page 48: ...rating reprogram the control to the proper Fixed AH rating Refer to the Programming Your EC2000 Control chapter of this manual If this is not possible due to the maximum rating of the charger a large...

Page 49: ...a rate Consult the battery manufacturer or distributor for applications assistance 41 Do a continuity or resistance test Check for connection points that visually appear to have been exposed to extrem...

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Page 51: ...TYPE DIAGRAM OUTLINE 1 PAK 198533 198536 2 PAK 198554 2 PAK W DUAL CABLES 198555 2 CIRCUIT 198504 193111 095 DIAGRAMS September 30 2011...

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