Ametek CHANDLER ENGINEERING 5265 Instruction Manual Download Page 1

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Instruction Manual

Model 5265

Static Gel Strength Analyzer

(

Original Instructions

)

Revision A

– January 2016

P/N: 83-0005

S/N: ____________

Поставщик: ЗАО “ТЕХИМПОРТ”

Адрес: 614007, г. Пермь, ул. 25 Октября 72, офис 40

Телефон: +7 (342) 262-85-56

Факс: +7 (342) 262-85-60

email: office@techimp[ort.ru

www.techimport.ru

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Summary of Contents for CHANDLER ENGINEERING 5265

Page 1: ...65 Static Gel Strength Analyzer Original Instructions Revision AB January 2016 P N 83 0005 S N ____________ 614007 25 72 40 7 342 262 85 56 7 342 262 85 60 email office techimp ort ru www techimport r...

Page 2: ...mes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks...

Page 3: ...ef Valve 2 1 Verification of Signal Strength 2 2 Running a Test 2 2 Relief Valve Shut off 2 2 Pump Switch 2 2 Pump Water Switch 2 2 Coolant Switch 2 2 Pressure Release Valve 2 3 Cylinder Pressure Gaug...

Page 4: ...nce 3 1 Maintenance 3 1 Tools Required 3 1 Cleaning and Service Tips 3 1 Calibration Procedure 3 1 Regulator Rebuild Instructions 3 2 Major Disassembly 3 2 Bonnet Disassembly Reassembly 3 3 Sensor Dis...

Page 5: ...the transit time of the pulse through the slurry After the processor board computes the SGS data it is sent to the I O board located on the rear of the autoclave The I O board is connected to the RS...

Page 6: ...22 76 x 59 x 56 lbs Kg 210 95 5 18 82 Instrument Dimensions and Weight in cm 21 x 18 x 19 53 x 46 x 48 lbs Kg 130 59 Environmental and Utility Environment Indoor use altitude up to 6562ft 2000m Ambien...

Page 7: ...maximum pressure and temperature ratings The particular safety requirements associated with the handling and use of the medium to be tested especially the additional requirements associated with handl...

Page 8: ...erator should read and understand this manual Symbols Used on Equipment Symbol Meaning Protective Conductor Terminal Caution risk of electric shock Equipment may be powered by multiple sources Disconn...

Page 9: ...PREFACE P 5 Symbols Used in this Manual Symbol Meaning Note Important Information Warning Potential Hazard i i i i v v i i Vi Vi V V...

Page 10: ...P 6 PREFACE This page is intentionally left blank...

Page 11: ...each instrument must have a separate address The DIP switches at the rear of the instrument are used to configure the data channels During normal operation each of the four switches must be set to th...

Page 12: ...hannel addresses A basic schematic for connecting one autoclave to another is shown in the following figure One autoclave in each 5265 SGSA system must be connected to serial port COM1 on the host com...

Page 13: ...l the pressure of the air supplied to the pump Pump Air Pressure Gauge Indicates the pressure of the air supplied to the pump Each 5 psig 35 5 kPa pressure applied to the pump results in approximately...

Page 14: ...9 050 kPa Pump Switch Opens or closes a solenoid valve which controls the flow of air to the pump Turning this switch to the ON position causes the pump to increase pressure in the test cell Turning t...

Page 15: ...in the ON position during testing and should be in the OFF position as a safety precaution at other times Main Power Switch Used to turn the 220VAC power to the heater and internal solenoid valves ins...

Page 16: ...rmocouple is not connected the temperature controller will display SBr and will not function Main Power Connection Located beside the fuses it requires a twist lock plug to connect the power The power...

Page 17: ...izing water to the connector labeled PUMP WATER INLET on the rear panel of the instrument as shown previously The fitting is a 1 4 inch female N P T fitting The water must be clean and free of debris...

Page 18: ...a vice Install seal ring and O ring Apply a thin coat of high temperature grease on the O ring and sealing ring 4 Screw the cylinder onto the bottom plug located in the vise with the cylinder end mar...

Page 19: ...cable to the connector on the front panel 13 Align the pressure port in the top plug with the high pressure filter on top of the autoclave assembly Rotate the cell clockwise to align 14 Position the f...

Page 20: ...URE ADJUST regulator knob clockwise until the pump begins to stroke Continue to slowly turn the regulator knob clockwise until the lower limit for the control pressure is achieved Note that failure to...

Page 21: ...r cable through the front panel of the instrument Cleaning the Test Cell When the test cell has been cooled and removed from the autoclave it should be cleaned according the following guidelines 1 Pla...

Page 22: ...2 10 SECTION 2 OPERATING INSTRUCTIONS This page is intentionally left blank...

Page 23: ...cell Lubricate the threads on the test cell plugs periodically with anti seize lubricant Thoroughly clean test cell of all cement immediately after each test Keep the sensor faces and cavities inside...

Page 24: ...river 1 2 Socket Wrench 1 2 Open End Wrench or Small Adjustable Wrench 1 3 4 Open End Wrench or Large Adjustable Wrench Needle Nose Pliers The regulator is readily disassembled from the front panel No...

Page 25: ...Set the bonnet assembly aside for later installation Sensor Disassembly Reassembly 1 Unscrew the spring pad Item 105 from the sensor Item 102 using the 1 2 open end wrench and the large 1 2 wide screw...

Page 26: ...ace a small amount of O ring lubricant on the O ring Item 0052 Push the assembly into place using the needle nose pliers 2 Screw the bonnet assembly with the spring into the body Place a small amount...

Page 27: ...trument not receiving power Instrument not plugged in Connect instrument to the correct power source Blown fuse or thrown breaker on circuit supplying power to the autoclave Check fuses and breakers o...

Page 28: ...stem seat if necessary Relief valve is not holding pressure Turn Relief valve knob clockwise Relief valve is not holding pressure Debris may be trapped under relief valve seat Turn relief valve knob...

Page 29: ...nections Incorrect or missing I O module address in software Use the SCAN EXE software to map each I O channel and make certain the software is configured to agree with the existing addresses Two I O...

Page 30: ...4 4 SECTION 4 TROUBLESHOOTING GUIDE This page is intentionally left blank...

Page 31: ...Pressure 100 psi C08439 Computer Cable 25P 25S C08564 Retaining Ring C08565 O ring Viton C08566 Screw SHCS BK 3 8 16x2 000 AL C08570 Spring Heater Support C08571 Couplant High Temp 2 oz C08572 Thermos...

Page 32: ...6 2 SECTION 6 REPLACEMENT PARTS 5265 REPL_PARTS REV C To ensure correct part replacement always specify Model and Serial Number of instrument when ordering or corresponding...

Page 33: ...ngs and Schematics Drawing Number Description Scan Software Setup Instructions 83 0006 Plumbing Diagram 83 0007 Wiring Diagram 83 0044 Rear Panel Layout 83 0046 Front Panel Layout 84 0057 High Temp Ca...

Page 34: ...6 2 SECTION 6 DRAWINGS AND SCHEMATICS 5265 DWGS REV C This page is intentionally left blank...

Page 35: ...ick the BROWSE button 5 Using the pull down menu at the top locate the drive containing the 5270 software CD 6 Double click the SCAN folder 7 Double click the setup exe file 8 Click the OK button and...

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Page 40: ...CHANDLER ENGINEERING...

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Page 42: ...SSY W CABLES PN 5265 0100 ENGR JJM 01 21 16 MFG SL 1 21 2016 THIRD ANGLE PROJECTION 1 2 DRAWN TWC 01 21 16 SHEET 1 OF 1 TITLE BLOCK REV 3 CHANDLER ENGINEERING SIZE A REV A SURFACE FINISH 63 RMS BREAK...

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