Ametek Land Fti-E Installation Manual Download Page 11 | Manualshive

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Section 2

Page 2 - 1

Fixed Thermal Imaging System

Installation Guide

2 Installation diagrams

This section of the Installation Guide contains a series of simple installation

diagrams, covering the installation of the FTI-E and SDS-E thermal camera

and its mountings, accessories and services.

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Summary of Contents for Fti-E

Page 1: ...ed Thermal Imaging System Land Instruments International 2016 Installation Guide Issue 5 15 January 2016 Publication Nº 804513 Language English Including SDS E Slag Detection System Installation User Guide ...

Page 2: ...he user documentation supplied before installing and operating the equipment The safety of any system incorporating this equipment is the responsibility of the assembler Protective Clothing Face and Eye Protection It is possible that this equipment is to be installed on or near to machinery or equipment operating at high temperatures and high pressures Suitable protective clothing along with face ...

Page 3: ...t information address telephone number email address etc Design and Manufacturing Standards The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for the design manufacture and on site servicing of combustion environmental monitoring and non contact temperature measuring instrumentation Approvals apply in the USA This instrument complies with all relevant Eu...

Page 4: ...Fixed Thermal Imaging System Installation Guide ...

Page 5: ... 5 FTI E Blower Mounting Dimensions 2 6 Fig 6 FTI E Camera Installation Dimensions 2 7 Fig 7 FTI E Cable Requirements 2 8 Fig 8 FTI E PSU Electrical Connection Details 2 9 Fig 9 Blower Electrical Connection Details 2 10 Fig 10 NUDAM I O Electrical Connection Details 2 11 Fig 11 FTI E Remote PC Electrical Connection Details 2 12 Fig 12 Water Connection Details 2 13 Fig 13 Air Connection Details 2 1...

Page 6: ...Fixed Thermal Imaging System Installation Guide ...

Page 7: ...thermal camera and its mountings accessories and services The only installation difference is the standard FTI E enclosure is shown in Fig 2 whereas the SDS E rugged enclosure is shown in Fig 3 Appendix A gives specific installation precautions and specifications for the SDS E Slag Detection System The equipment must be used maintained and serviced by properly trained personnel capable of followin...

Page 8: ...0 to 120 F 1 2 Sealing IP65 Weight 4 5kg 10lb EMC EN61326 IP Address 10 1 10 10X 10 1 10 102 Default X Rotary Switch Position Rugged Housing Max ambient temperature 85 C 185 F with water cooling at 1 litre minute 20 C Weight 15kg 33lb Blower Operating Temp Range 40 to 50 C 40 to 120 F Sealing IP65 with cover fitted Refer to the Blower Unit User Guide for full details Weight 28 5 kg 63lb 1 Internal...

Page 9: ...solation 5000V rms Relay Output via NUDAM 6063 Relay Output Module 8 isolated relay outputs Output type form A Contact rating AC 0 5A 125V DC 1A 30V Isolation 1000 MΩ 500V DC Analog Input via NUDAM 6018 Thermocouple Analog Input Module 6 differential analog inputs Max common mode wrt AGND 30V Isolation 2500V rms Input programmable mV V mA thermocouple Analog Output via NUDAM 6024 4 Channel Analog ...

Page 10: ...e Caution Do not use the system in an atmosphere containing corrosive dust or mists 1 3 Maintenance The body of the thermal imager can be cleaned by wiping it with a clean cloth moistened with either water or a mild neutral detergent Windows can be cleaned by wiping them with a lens tissue For stubborn dirt on the lenses a lens cleaner may be used if desired DO NOT use alcohol chemicals or abrasiv...

Page 11: ...ystem Installation Guide 2 Installation diagrams This section of the Installation Guide contains a series of simple installation diagrams covering the installation of the FTI E and SDS E thermal camera and its mountings accessories and services ...

Page 12: ...Section 2 Page 2 2 Fixed Thermal Imaging System Installation Guide Fig 1 FTI E System Overview ...

Page 13: ...Section 2 Page 2 3 Fixed Thermal Imaging System Installation Guide Fig 2 FTI E Rugged Enclosure Mounting Dimensions ...

Page 14: ...Section 2 Page 2 4 Fixed Thermal Imaging System Installation Guide Fig 3 SDS E Rugged Enclosure Mounting Dimensions ...

Page 15: ...tallation Guide 152 0mm 5 9 230 0mm 9 05 DOOR SWING 12 5mm 0 5 50 1 96 200 0mm 7 9 255 0mm 10 04 242 0 9 5 300 0 11 8 MOUNTING HOLES 4 OFF Ø10 0mm 0 39 CONDUIT FITTING FOR CABLE TO RUGGED HOUSING CASE BOTTOM 200 0 7 9 Fig 4 FTI E PSU Mounting Dimensions ...

Page 16: ... OF BLOWER WITHOUT COVER 21 5kg 47 lb WEATHER PROOF COVER 704 374 SLOT FOR WEATHER COVER PROOF COVER FASTENERS HERE SECURE WEATHER 3 6 0 1 4 1 4 9 0 1 9 3 741 29 WEATHER PROOF COVER WEIGHT 11 3 kg 25lb REMOVE THIS RAIN CAP FROM BLOWER UNIT REPLACE RAIN CAP WITH AIR PRE FILTER SUPPLIED BY LAND PT No 317 560 THE WEATERPROOF COVER 704 373 IS OPTIONAL NOT SUPPLIED WITH STANDARD PLATE MOUNTED BLOWER OP...

Page 17: ...OTS FOR CORRECT ORIENTATION FIT IMAGER LENS BODY INTO THIS BORE SECURE IMAGER TO RUGGED HOUSING USING THESE 2 CLAMPS ADJUST AS NECESSARY EXTEND APPROXIMATELY 250mm 10 OF CABLE INCLUDING CONNECTOR THROUGH THE CABLE CLIP BEFORE CLAMPING TO ADJUST ETHERNET IP ADDRESS OPEN COVER AND ROTATE SWITCH IP ADDRESS 10 1 10 10X WHERE X ROTARY SWITCH POSITION FACTORY DELIVERED ADDRESS 10 1 10 102 POSITION 0 IS ...

Page 18: ...Section 2 Page 2 8 Fixed Thermal Imaging System Installation Guide Fig 7 FTI E Cable Requirements ...

Page 19: ...G LAND SUPPLIED 25mm OD CONDUIT Pt No 801101 CONNECT THIS END OF CONDUIT TO REAR OF RUGGED HOUSING COMPUTER ETHERNET CONNECTION USE ANY SPARE SOCKETS 1 TO 3 OR 5 FOR FIBRE OPTIC MULTIMODE SC CAMERA CONNECTION AC SUPPLY CONNECTIONS UNOBSCURED ISOLATOR SWITCH MAINS CABLE SEE DETAIL VIEW Fig 8 FTI E PSU Electrical Connection Details ...

Page 20: ...on 2 Page 2 10 Fixed Thermal Imaging System Installation Guide BLOWER ELECTRICAL HOLE FOR EARTH STUD CONNECTIONS ISOLATOR SWITCH MAINS CABLE V 2 U 2 W 2 U 1 V 1 W 1 Fig 9 Blower Electrical Connection Details ...

Page 21: ...RL7NO VIN6 4 DI6 RL7COM AGND 5 VIN7 6 6052 6063 6024 6018 11 DI0 RL1 NO VOUT A VIN0 12 DI0 RL1 COM GND A VIN0 13 DI1 RL2 NO VOUT B VIN1 14 DI1 RL2 COM GND B VIN1 15 DI2 RL3 NO VOUT C VIN2 16 DI2 RL3 COM GND C VIN2 17 DI3 RL4 NO VOUT D VIN3 18 DI3 RL4 COM GND D VIN3 19 DI4 RL5 NO VIN4 20 DI4 RL5 COM VIN4 6063 RELAY OUTPUT 6052 DIGITAL INPUT 6024 ANALOG OUTPUT 6018 ANALOG INPUT ...

Page 22: ...Section 2 Page 2 12 Fixed Thermal Imaging System Installation Guide Fig 11 FTI E Remote PC Electrical Connection Details ...

Page 23: ... WATER CONNECTION DETAILS BARBED HOSE OD 9 5mm 0 375 or 804207 1 8 BSP to 9 5 3 8 AS SUPPLIED IF REMOVED REQUIRES FITTINGS WITH G1 8 1 8 BSP MALE THREAD ANY ALTERNATIVE FITTING MUST HAVE A 7mm BORE NOTE FLOW CAN BE REVERSED ALWAYS USE FLEXIBLE PIPING TO ALLOW PAN AND TILT MOVEMENT NOTE WATER pH LEVEL MUST BE WITHIN 5 8pH WATER HOSE No SUPPLIED BY DETAILS CUSTOMER 1 TO SUIT 9 5mm 3 8 OD BARBED HOSE...

Page 24: ...TH PIPE CLIP SUPPLIED WITH BLOWER CONNECT THIS END OF HOSE TO RUGGED HOUSING AIR INLET CONNECTION SECURE WITH PIPE CLIP SUPPLIED WITH BLOWER 600 L Min FLOW RATE AIR INLET CONNECTION DETAILS OD 38 1mm 1 5 IF REMOVED REQUIRES FITTING WITH G1 1 BSP MALE THREAD AIR HOSE No SUPPLIED BY DETAILS LAND 1 38mm ID PVC HOSE LENGTH 30m max Fig 13 Air Connection Details ...

Page 25: ...Land Image Processing Software LIPS SDS E This software identifies the presence of slag by means of it s increased brightness over that of steel at the same temperature and alarming when the fraction of steel or slag exceeds the pre determined level Fig A1 LAND FTI SDS EA Thermal Imager The SDS E Slag Detection System is supplied with the following components FTI SDS EA thermal imaging camera Envi...

Page 26: ...eratures and radiated heat Please refer to the specifications for each component for the maximum rated tolerable temperature If additional measures are taken to protect the environmental enclosure by placing thermal shielding over it for example ensure that an adequate field of view is maintained Be aware of operational circumstances that could place a heat source or moving plant in the vicinity o...

Page 27: ...quency 30 Hz Focusing range 4m 13 1ft to infinity Temperature resolution 0 5 C for 600 C blackbody Field of view 7 5 horizontal x 5 5 vertical Image pixels 384 x 288 Detector Amorphous silicon FPA Sealing To IP65 A2 1 Slag Detection Measurement Function Measuring area Adjustable over scene Measurable temperature range 600 to 2000 C 1472 to 3632 F Display resolution 1 C Accuracy 1 absolute temperat...

Page 28: ...Appendix A Page 4 Fixed Thermal Imaging System Installation Guide ...

Page 29: ...struments based on System 4 UNO thermometers accessories and mountings and special instruments based on UNO Application dedicated processors based on LANDMARK Graphic ABTS S and ABTS U FTS VDT S and VDT U DTT FLT5 A This 36 month warranty is provided as standard for all orders for the products listed above received from 1st May 2002 We believe that our customers expect us to set the standard in te...

Page 30: ...side the Ambient Temperature Humidity and Vibration rating of the product environmental contamination solvent vapours deposition of airborne contamination cooling liquids of non neutral pH etc overheating as a result of interruption of water air flow through cooling jackets or of incorrect installation inappropriate modification of product drilling holes in thermometer bodies etc inappropriate rec...

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