AmeriWater DISTRIBUTION PUMP SYSTEM Operation & Maintenance Manual Download Page 5

98-0096A 

3

3.  Close the drain plug pin (2SV only) and open the discharge valve.  Install and torque 

the vent plug to 15 lbs ft (20 N m).  Close the drain plug pin. 

4.  Verify that the voltage on the pump matches what is indicated on the overload of the 

motor starter. 

5.  Once the power source has been connected, check the rotation of the pump.  Turn the 

disconnect to the ON position.  Jog each pump by momentarily turning the pump power 
switch to the HAND position.  A second person may be needed to see which way the 
motor armature is turning just before it coasts to a stop.  If the rotation is backwards, 
switch any two of the three non-ground pump wires on the motor contactor inside the 
panel. 

6.  After rotation has been verified, turn the switches on the controller to HAND.  Allow 

water flow to re-circulate through the loop and back in to the storage tank for a few 
minutes.  Water flow can be verified by observing the flow meter on the return header 
of the storage tank.  If this is a dual pump system, place pump #1 into HAND mode to 
ensure that there is adequate flow through the system at the holding tank flow meter.  
Once verified, repeat this for pump #2. 

7.  Place the system into auto mode to verify that the low level cut off switch operates 

correctly.  For a dual pump system, this will need to be done for each pump. 

8.  For the dual pump system only, the timer will need to be verified.  This is accomplished 

by setting the timer to its minimum value and ensuring that the system is alternating 
between the pumps.  See page 4 for details on adjusting the set-point. 

9.  The inlet and outlet valves are provided to allow for isolation of each pump if 

maintenance is needed.  During operation, leave all of the inlet and outlet valves open. 

10. When performing a start-up of your distribution pump that is connected to a central 

system storage tank, adjust the pressure relief valve on the storage tank header so that 
the pressure gage at the pump is no higher than 75 PSI. Refer to the manual that was 
provided with your storage tank system for proper adjustments.  Pump curves have 
been provided on pages 6 & 7. 

5.0  DAILY MONITORING 

AmeriWater recommends that the distribution pump assembly be checked at least once per 
day to ensure that the pump is building pressure.  To do this, read the pressure on the first 
gage after the booster pump while water is flowing.  This value should be recorded in the daily 
logbook.  During this check, listen to the distribution pump assembly to ensure that there is no 
squealing.  If any squealing is noted, this may indicate bearing wear and the need for a 
service call. 

Summary of Contents for DISTRIBUTION PUMP SYSTEM

Page 1: ...SSV DISTRIBUTION PUMP SYSTEM OPERATION MAINTENANCE MANUAL Manufactured With Pride In The USA www ameriwater com 800 535 5585 AmeriWater 3345 Stop 8 Rd Dayton OH 45414 P N 98 0096 REV A...

Page 2: ...0 INTRODUCTION 1 2 0 THEORY OF OPERATION 1 3 0 INSTALLATION 2 4 0 START UP 2 5 0 DAILY MONITORING 3 6 0 ADJUSTING THE TIMER 4 7 0 SPARE PARTS LIST 5 8 0 PUMP CURVES 6 9 0 SYSTEM DRAWINGS 8 10 0 TROUB...

Page 3: ...is process Running the distribution pump for an extended period without water will result with overheating and damage to the pump The distribution pumps are available as a single pump or a dual pump A...

Page 4: ...on pump wiring to the motor contactor located in the control panel refer to the control wiring diagram provided in this manual and with the distribution pump control Connect the three phase or single...

Page 5: ...that the low level cut off switch operates correctly For a dual pump system this will need to be done for each pump 8 For the dual pump system only the timer will need to be verified This is accompli...

Page 6: ...shown below To adjust the timer simply insert a small screwdriver into the screw on the lower right hand face of the timer Rotating this will toggle between the time interval modes which are displaye...

Page 7: ...3 Pump 3HP Three Phase 60GPM 80 SV04 Check Valve Ball Spring Loaded 041 0033 Stainless Steel Pressure Gauge 0 100psi 43530710 Contactor AB 9 AMP 3 Pole 120V Coil 61670245 Motor Contactor Overload 12 A...

Page 8: ...98 0096A 6 10 0 PUMP CURVES...

Page 9: ...98 0096A 7...

Page 10: ...98 0096A 8 9 0 SYSTEM DRAWINGS Single Distribution Single Phase Controller...

Page 11: ...98 0096A 9 Single Distribution Single Phase Controller Schematic...

Page 12: ...98 0096A 10 Single Distribution Three Phase Controller...

Page 13: ...98 0096A 11 Single Distribution Three Phase Controller Schematic...

Page 14: ...98 0096A 12 Dual Distribution Controller...

Page 15: ...98 0096A 13 Dual Distribution 220 Volt Single Phase Controller Schematic Dual Distribution 208 Volt Three Phase Controller Schematic...

Page 16: ...98 0096A 14...

Page 17: ...98 0096A 15 Dual Distribution 230 460 Volt 3 Phase Controller Schematic...

Page 18: ...98 0096A 16 Single Distribution Pump Assembly...

Page 19: ...98 0096A 17 Dual Distribution Pump Assembly...

Page 20: ...e at each station one valve at a time until water begins to escape When water begins to escape close the valve and proceed to the next station This will purge all of the air from the loop Verify that...

Page 21: ...rnia to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater system you have purchased may contain...

Reviews: