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88-M4PW004-1B-EN 

 

    21 

STEP 9 

- Record System Information for refer-

ence. 

Record system pressures and temperatures 

after charging is complete.

Outdoor model number = _________________

Measured Outdoor Ambient = __________  º F

Measured Indoor Ambient = __________  º F

Measured Liquid Line Temp = __________  º F

The Subcooling Charging method in cooling is 

not

 recommended below 55º F outdoor tem-

perature.
The only recommended method of charging at 

outdoor temperatures below 55º F is weighing 

in the charge in 

heating mode

.

STEP 1

 - Determine additional charge.

Note

:

 The nameplate charge value represents 

the amount of refrigerant shipped in the outdoor 

unit and is compatible with 10 feet of AHRI rated 

refrigerant lines and the smallest AHRI rated 

coil.

Using the method below, find the charge associ-

ated with the additional length of tubing above 

10 ft. and record it below.

14.3 Subcooling Charging Below 55º F Outdoor Temp. (In Heating Only)

Measured Suction Line Temp = __________  º F

Liquid Gage Pressure = __________ PSIG

Suction Gage Pressure = __________ PSIG

Calculating Charge Using the Weigh-In Method

STEP 1 - 

Measure in feet the distance between the 

outdoor unit and the indoor unit. (Include the entire 

length of the line from the service valve to the IDU.) 

Subtract 10 ft from this entire length and record on 

line 1.

STEP 2 - 

Enter the charge multiplier (0.6 oz/ft).  Each 

linear foot of interconnecting tubing requires the ad-

dition of 0.6 oz of refrigerant.

STEP 3 - 

Multiply the total length of refrigerant tubing 

(Line 1) times the value on Step 2. Record the result 

on Line 3 of the Worksheet.

STEP 4 - 

This is the amount of refrigerant to weigh-in 

prior to opening the service valves.

1.  Total Line length (ft) –10 ft   ______________

2.  Charge multiplier 

x  ___0.6 oz _____

3.  Step 1 x Step 2 

=  _____________

4.  Refrigerant (oz) 

 _____________

Weigh-In Method can be used for the initial 

installation, or anytime a system charge is being 

replaced. Weigh-In Method can also be used 

when power is not available to the equipment 

site or operating conditions (indoor/outdoor 

temperatures) are not in range to verify with the 

subcooling charging method.

Summary of Contents for M4HP6018A1000A

Page 1: ...properly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all pre cautions in the literature and on the ta...

Page 2: ...Failure to use proper service tools may result in equipment damage or personal injury SERVICE USE ONLY R 410A REFRIGERANT AND APPROVED POE COMPRESSOR OIL s s WARNING s s WARNING LIVE ELECTRICAL COMPO...

Page 3: ...e sure the roof will support the unit s weight Properly selected isolation is recommended to alleviate sound or vibration transmission to the building structure 1 The maximum length of refrigerant lin...

Page 4: ...ubbery to ensure adequate airflow Outdoor unit location must be far enough away from any structure to prevent excess roof runoff water or icicles from falling directly on the unit NOTE It is recommend...

Page 5: ...ing the unit on a support pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad must be separate from any structure The pad must be...

Page 6: ...ry Charge 5 4 Refrigerant Line Insulation Important The Vapor Line must always be insulated DO NOT allow the Liquid Line and Vapor Line to come in direct metal to metal contact Vapor Line Liquid Line...

Page 7: ...from the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolation hangers should also be used w...

Page 8: ...e or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant L...

Page 9: ...orrect direction of refrigeration flow away from outdoor unit and toward evapo rator coil as illustrated Braze the filter drier to the Liquid Line Continue the dry nitrogen purge Do not remove the wet...

Page 10: ...P 2 Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For L...

Page 11: ...ete blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COUN...

Page 12: ...STEP 3 Replace the valve cap to prevent leaks Tighten finger tight plus an additional 1 6 turn Cap Rolled Edge to Captivate Stem Hex Headed Valve System Service Port 3 16 Hex Wrench Unit Side of Servi...

Page 13: ...11 1 24 VOLTS WIRE SIZE MAX WIRE LENGTH 18 AWG 150 Ft 16 AWG 225 Ft 14 AWG 300 Ft With M4AH6 Thermostat Air Handler Outdoor Unit R G B W1 W2 R B O Y X2 R G B C O Y W Blue 24 VAC HOT FAN 24 VAC Common...

Page 14: ...pin open results in the normal mode of operation 2 FRC_DFT Forced Defrost Short TEST_ COMMON to this pin for two 2 seconds to initiate a forced defrost Remove the short after defrost initiates Defrost...

Page 15: ...Voltage Ground Ground the outdoor unit per national state and local code requirements LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be ne...

Page 16: ...s to apply power to the indoor and outdoor units STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory is...

Page 17: ...ient tempera ture is above 55 F For best results the indoor temperature should be kept between 70 F to 80 F STEP 1 Use the refrigerant line total length and lift measurements from Section 5 3 Total Li...

Page 18: ...bcooling 15 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 REFRIGERANT LINE LIFT FT SUBCOOL CHARGING CHART CORRECTIONS TABLE FOR LINE LENGTH AND RISE Add 4 TOTAL REFRIGERANT LINE LENGTH FT inclu...

Page 19: ...essure should be ap proximately 327 PSIG This is the shown as the intersection of the Final Subcooling column and the Liquid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198 1...

Page 20: ...FIND INTERSECTION OF OD TEMP ID W B 3 READ DISCHARGE OR SUCTION PRESSURE IN LEFT COLUMN 4 EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 DISCHARGE PRESSURE 1450 CFM IS...

Page 21: ...___ F Liquid Gage Pressure __________ PSIG Suction Gage Pressure __________ PSIG Calculating Charge Using the Weigh In Method STEP 1 Measure in feet the distance between the outdoor unit and the indoo...

Page 22: ...btained with the namplate charge plus additional charge previously added STEP 5 Return to site for adjustment Important Return in the spring or summer to accurately charge the system in the cooling mo...

Page 23: ...completed it is recommended that the entire system be checked against the following list Final phases of this installation are the unit Operational and Checkout Procedures To obtain proper performance...

Page 24: ...es on Time Unit Icing Up W H A T T O C H E C K M O D E P O W E R S U P P L Y H I G H V O L T A G E W I R I N G C O M P R E S S O R I O L R U N C A P A C I T O R S T A R T C A P A C I T O R S T A R T R...

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