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13

Draining and Flushing

The water heater should be drained if being shut down

during freezing temperatures. It is recommended that

the tank be drained, and flushed every 6 months to

remove sediment which may buildup during operation.

To drain the tank perform the following steps:
1. Turn off the power to water heater.
2. Close the cold water inlet valve and open a nearby 

hot water faucet.

3. Connect a hose to the drain valve and terminate it 

to an adequate drain.

Important:  

Drain hose should be rated for at least 200°F.

If the drain hose does not have this rating, open the cold

water inlet valve and a nearby hot faucet until water is no

longer hot.
4. Open the water heater drain valve and the nearest 

hot water faucet. Allow all the water to drain from the

tank. Flush the tank with water as needed to remove

sediment.

5.   Close the drain valve, refill the tank, and restore 

power.

If the water heater is going to be shut down for an

extended period, the drain valve should be left open.

Self Cleaning (Some Models)

Some water heaters may include a self cleaning device

that inhibits the build-up of lime and other sediment on

the metal surfaces of the water heater.  As cold water

passes through the dip tube, lime-causing particles and

minerals are suspended automatically.  This controls

sediment and lime build-up within the tank and results

in higher efficiencies and lower operation costs.

WARNING

Electrical Shock Hazard

Disconnect power before

servicing.
Replace all parts and panels

before operating.
Failure to do so can result in

death or electrical shock.

Replacement heating elements must be of the same

style and voltage/wattage rating as the ones presently

in the water heater. This information can be found on

the flange or terminal block of the element or on the

water heater data plate.
1. Shut-off the electric power to the water heater.
2. Drain the water heater as directed under "Draining 

and Flushing".

FIGURE 14

SCREWS

WIRES

ELEMENT

Heating Element

Replacement

7. Close the drain valve. Open the nearest hot water 

faucet and allow the tank to fill completely with water.

To purge the lines of any excess air and sediment, 

keep the hot water faucet open for 3 minutes after a

constant flow of water is obtained.

8. Check for leaks around the element.

5. Clean the area where the gasket fits to the tank. If 

you are replacing the bottom element, remove the 

accumulated sediment on the bottom of the tank.

6. Make sure the replacement element has the correct

voltage and wattage rating. Position the new gasket

on the element and insert it into the water heater 

tank (Figure 15). Tighten the element by turning it 

clockwise until secure.

FIGURE 15

SPUD

SCREW-IN

ELEMENT

GASKET

THERMOSTAT

HOLDING

BRACKET

9.  Connect the electric wires to the heater element. 

Make sure the wires are secure. Replace the plastic

thermostat cover making sure the attachment points

are engaged on the thermostat.

10. Replace the access cover.
11. Make certain the tank is filled with water. Applying 

electric current to heater elements not submerged in

water will destroy them.

12. Restore the electric power supply to the water heater.

3. Remove the access cover. Fold the insulation 

outward and away from the heater element. 

Remove the plastic thermostat cover from the 

thermostat making sure to disengage the 

attachment point from the thermostat.

4. Disconnect the electric wires from the heating element

(Figure 14). Remove the screw-in elements by turning

the element counterclockwise with a 1-1/2 inch

socket wrench. Remove the existing gasket.

Summary of Contents for Solar Storage Tank Water Heater

Page 1: ...r Trouble Shooting Chart Repair Parts Illustration PAGE 2 3 8 3 4 4 5 6 8 9 10 12 10 11 12 12 13 14 15 To obtain technical warranty or service assistance during or after the installation of this water heater call toll free 1 800 999 9515 When calling for assistance please have the following information ready 1 Model number 2 7 Digit product number 3 Serial number 4 Date of installation 5 Place of ...

Page 2: ...ish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances Warning This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed incl...

Page 3: ...ing instructions outlined in this manual If you lack the necessary skills required to properly install this water heater or you have difficulty following the directions you should not proceed but have a qualified person perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Massachusetts Plumbing and Fuel Gas Code 248 CMR sect...

Page 4: ...The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure Due to the normal corrosive action of water the tank will begin to leak after an extended period of time It is recommended that a suitable drain pan be installed under the water heater as shown below This pan i...

Page 5: ...ubmerged in water will destroy them The manufacturer will not warranty any elements damaged in this manner FIGURE 2 HEATING ELEMENT 2 Shut off the power to the unit 3 Loosen the screw holding the junction box cover to the top of the water heater Set the cover aside 4 Connect the electrical supply to the water heater in accordance with local utility requirements and codes A standard 1 2 inch openin...

Page 6: ...e of the water heater The working pressure is stated on the water heater s data plate If water supply pressure does exceed 80 of the working pressure a pressure limiting valve with a bypass may need to be installed in the cold water supply line This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures Important Heat cannot be applied to the wat...

Page 7: ...with piping that has been treated with chromate s boiler seal or other chemicals DO NOT add any chemicals to the system piping which will contaminate the potable water supply 8 Install a temperature and pressure relief valve and discharge line in the opening marked T P RELIEF VALVE Install as specified under Temperature and Pressure Relief Valve 9 After piping has been properly connected to the wa...

Page 8: ...st not allow temperatures in the tank to exceed 180 F and must protect the system from freeze damage when the temperatures approach freezing This solar storage tank does not contain a heat exchanger therefore only potable drinkable water may be allowed to enter the tank If this solar storage tank is installed in a system using any heat transfer fluid other than potable water a seperate heat exchan...

Page 9: ...o the building Must be capable of withstanding 250 F 121 C without distortion Must be installed to allow complete drainage of both the valve and discharge line Installation Check List Water Heater Location Centrally located with the water piping system Located indoors and in a vertical position Protected from freezing temperatures Provisions made to protect the area from water damage Drain pan ins...

Page 10: ...at past 120 F on the thermostat will increase the risk of scald injury Hot water can produce first degree burns within 120 F 49 C more than 5 minutes 130 F 54 C at 20 seconds 140 F 60 C at 3 seconds 150 F 66 C at 1 1 2 seconds 160 F 71 C at less than 1 second During low demand periods when hot water is not being used a lower thermostat setting will reduce energy losses and may satisfy your normal ...

Page 11: ...nts must be made by qualified service personnel 1 Shut off the power to the water heater 2 Remove the access cover and fold the insulation outward and away from the thermostat Do not remove the plastic cover 3 Using a screwdriver to adjust the thermostat pointer set the thermostat to the desired water temperature Be sure the RED reset button High Limit Control is properly set push in firmly to res...

Page 12: ...r Sounds During the normal operation of the water heater sounds or noises may be heard These noises are common and may result from the following 1 Normal expansion and contraction of metal parts during periods of heat up and cool down 2 Sediment buildup in the tank bottom will create varying amounts of noise and may cause premature tank failure Drain and flush the tank as directed under Draining a...

Page 13: ...esently in the water heater This information can be found on the flange or terminal block of the element or on the water heater data plate 1 Shut off the electric power to the water heater 2 Drain the water heater as directed under Draining and Flushing FIGURE 14 SCREWS WIRES ELEMENT Heating Element Replacement 7 Close the drain valve Open the nearest hot water faucet and allow the tank to fill co...

Page 14: ...ong piping connections 6 Leaking faucets 7 Wasted hot water 8 Long runs of exposed piping 9 Hot water piping in exposed wall 1 Defective element 1 Excessive water pressure 2 Closed system CORRECTIVE ACTION 1 Turn on electrical switch Check for blown fuses or tripped breaker 2 Reset Check for source of trouble and correct 3 Replace thermostat 1 Replace thermostat 2 Replace element 3 Replace thermos...

Page 15: ...l serial and product number 2 Item number 3 Parts description LEGEND Not supplied on some models Electrical Assisted only REPAIR PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 COLD INLET NIPPLE DIPTUBE SOLAR INLET OUTLET DIPTUBE ANODE ROD 80 GALLON 1 ANODE ANODE ROD 120 GALLON 2 ANODES NIPPLE T P VALVE JUNCTION BOX COVER ELEMENT GASKET ELEMENT PLUG ELEMENT THERMOSTAT THERMOSTAT COVER ELECTRICAL...

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