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16

THERMOSTAT WIRING DIAGRAM

© 2011 American Water Heater Company.  All Rights Reserved

WIRING NO. 9 

DOUBLE ELEMENT NON-

INTERLOCKING (SIMULTANEOUS)

LOWER

ELEMENT

ELECTRICAL

SERVICE

GROUND

GROUND

SCREW

RED

UPPER

ELEMENT

YELLOW

LOWER THERMOSTAT

WITH HIGH LIMIT

CONTROL

BLACK

YELLOW

4

3

BLUE

RED

3 PHASE BRANCH CIRCUIT

DOUBLE ELEMENT SIMULTANEOUS

UPPER THERMOSTAT

WITH HIGH LIMIT

CONTROL

BLUE

L3

L2

L1

2

1

3

4

1

1

2
1

BLACK

2

2

FUSED DISCONNECT

OR CIRCUIT BREAKER

120

V

1500*
2000
2500
3000
3500
4000
4500
5000
5500
6000
9000
12000

15
20
30
30

-
-
-
-
-
-
-
-

WATT

LOAD

BRANCH CIRCUIT SIZING GUIDE

Based on N.E.C. NFPA NO. 70 - 1999

15
15
15
20
20
25
30
30
35
35
50
70

15
15
15
15
20
20
25
30
30
30
45
60

208

V

240

V

Recommended

Over Current

Protection Rating

(Amperage)

12
10
10

8

-
-
-
-
-
-
-
-

14
14
14
12
10
10
10
10

8
8
6
3

14
14
14
12
12
10
10
10
10

8
6
4

120

V

208

V

240

V

Copper Wire Size

AWG Based on 

N.E.C.

Table 310 - 16 

C)

protection

UPPER
ELEMENT

BLUE

YELLOW

BLACK

UPPER THERMOSTAT

WITH HIGH LIMIT

CONTROL

4

2

1

3

4

1
2

BLACK

LOWER

ELEMENT

3 PHASE BRANCH CIRCUIT
DOUBLE ELEMENT
(NON-SIMULTANEOUS)

LOWER THERMOSTAT

WITH HIGH LIMIT

CONTROL

RED

L3

L2

L1

YELLOW

BLUE

ELECTRICAL

SERVICE

GROUND

GROUND

SCREW

1

2
1

2

FUSED DISCONNECT

OR CIRCUIT BREAKER

LOWER

ELEMENT

BLACK

BLACK

BLUE

BLUE

UPPER

ELEMENT

YELLOW

YELLOW

L1

L2

FUSED DISCONNECT
OR CIRCUIT BREAKER

RED

UPPER

THERMOSTAT

&

HIGH LIMIT

CONTROL

GROUND

SCREW

ELECTRICAL

SERVICE
GROUND

WIRING NO. 6

INTERLOCKING 

(NON-SIMULTANEOUS) WIRING 

FOR DOUBLE ELEMENT HEATER

LOWER

THERMOSTAT

BLACK

BLACK

L1

L2

FUSED DISCONNECT
OR CIRCUIT BREAKER

RED

THERMOSTAT

&

HIGH LIMIT

CONTROL

WIRING NO. 7

SINGLE ELEMENT HEATER

RED

HEATING

ELEMENT

GROUND

SCREW

ELECTRICAL

SERVICE
GROUND

WHITE

BLACK

BLACK

HOT

WHITE

THERMOSTAT

&

HIGH LIMIT

CONTROL

NEUTRAL

FUSED DISCONNECT
OR CIRCUIT BREAKER

WIRING NO. 1

SINGLE ELEMENT HEATER

HEATING

ELEMENT

GROUND

SCREW

ELECTRICAL

SERVICE
GROUND

GROUND

SCREW

LOWER

ELEMENT

BLACK

RED

BLACK

UPPER THERMOSTAT

WITH HIGH LIMIT

CONTROL

LOWER THERMOSTAT

WITH HIGH LIMIT

CONTROL

UPPER

ELEMENT

RED

BLACK

BLACK

L1

L2

L2

L1

RED

RED

4

3

ELECTRICAL

SERVICE

GROUND

2

1

3

4

1

1

2
1

2

2

FUSED DISCONNECT

OR CIRCUIT BREAKER

INTERLOCKING

BLACK

LOWER

ELEMENT

RED

UPPER

ELEMENT

YELLOW

OPTIONAL OFF-PEAK SERVICE CONTACT

GROUND

SCREW

2

2

LOWER THERMOSTAT

WITH HIGH LIMIT

CONTROL

BLUE

UPPER THERMOSTAT

WITH HIGH LIMIT

CONTROL

YELLOW

ELECTRICAL

SERVICE

GROUND

4

2

1

L2

L1

3

4

1

BLUE

1

1

BLACK

2

FUSED DISCONNECT

OR CIRCUIT BREAKER

WIRING NO. 13

DOUBLE ELEMENT

(NON-SIMULTANEOUS)

Summary of Contents for Residentian Electric Water Heater

Page 1: ...ber 4 Date of installation 5 Place of Purchase Water Heater Safety 2 Installing Your Water Heater 3 8 Unpacking Instructions 3 Location Requirements 4 Electrical Requirements 5 Water System Piping 6 I...

Page 2: ...heater that has not been used for a long period of time 2 weeks or more Hydrogen gas is extremely flammable To reduce the risk of injury under these conditions it is recommended that the hot water fau...

Page 3: ...manual If you lack the necessary skills required to properly install this water heater or you have difficulty following the directions you should not proceed but have a qualified person perform the i...

Page 4: ...area or call 1 800 999 9515 and request instructions 2 1 2 Maximum Pipe to adequate drain At least 2 greater than the diameter of the water heater IMPORTANT The water heater should be located in an a...

Page 5: ...e electrical supply to the water heater A standard 1 2 inch opening has been made in the junction box for conduit connections 5 Connect ground wire to green ground screw in the junction box of the wat...

Page 6: ...lable Contact a licensed plumber or the local plumbing authority for more information 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as spec...

Page 7: ...the installation of a thermal expansion tank IMPORTANT Do not plug or remove the temperature and pressure relief valve Closed System Thermal Expansion For protection against excessive pressures and t...

Page 8: ...nded that the discharge pipe be terminated at an adequate drain inside the building Shall be of material listed for hot water distribution Shall be installed to allow complete drainage of both the val...

Page 9: ...the high limit control switch continues to shut off the water heater contact a qualified person for service Water Temperature Regulation Water temperature over 125 F can cause severe burns instantly o...

Page 10: ...d person 1 Disconnect the electric power 2 Remove the access cover s and fold up the insulation from the thermostat s Do not remove the plastic cover 3 Using a screwdriver to adjust the thermostat poi...

Page 11: ...ngth are visible If the anode rod shows signs of either or both it should be replaced NOTE Whether reinstalling or replacing the anode rod check for any leaks and immediately correct if found In repla...

Page 12: ...r s Fold up the insulation from the heater element s Remove the plastic thermostat cover from the thermostat s making sure to disengage the attachment point from the thermostat 4 Disconnect the electr...

Page 13: ...for source of trouble and correct 3 Replace thermostat or element INSUFFICIENT HOT WATER 1 Non Functioning thermostats 2 Non Functioning lower element 3 Improper calibration 4 Thermostats set too low...

Page 14: ...14 REPAIR PART ILLUSTRATION 1 1 2 3 5 6 7 2 6 4 5 8 7 10 9 8 11 12 14 13 ALTERNATE T P LOCATION 7 17 18 8 13 6 16 2 3 5 6 5 2 4 15 14 9 11 TABLE TOP MODEL...

Page 15: ...TUBE COMBINATION 20 FLANGE REPAIR PARTS Repair parts may be ordered through your plumber local distributor home improvement center or by calling 1 800 999 9515 When ordering repair parts always give...

Page 16: ...AL SERVICE GROUND GROUND SCREW 1 2 1 2 FUSED DISCONNECT OR CIRCUIT BREAKER LOWER ELEMENT BLACK BLACK BLUE BLUE UPPER ELEMENT YELLOW YELLOW L1 L2 FUSED DISCONNECT OR CIRCUIT BREAKER RED UPPER THERMOSTA...

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