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6

COMBUSTION/VENT PIPE SYSTEM

Combustion

Combustion air must be free of acid-forming chemicals.

These chemicals are found in aerosol sprays, deter-

gents, bleaches, cleaning solvents, air freshener, paint

and varnish removers, refrigerant, and many other com-

mercial products. When burned, vapors from these

products form highly corrosive acid compounds. These

products should not be stored or used near the water

heater or air inlet.

Venting

Vent pipe installation must be installed according to all

state and local codes, or in the absence of local and

state codes, the National Fuel Gas Code, NFPA 54,

ANSI Z223.1-latest edition. Canadian installations must

be performed in accordance with CAN/CSA-B149.1 

It is the responsibility of the installing contractor to 

provide a vent adequate in capacity and in good usable

condition.  Btu/hr capacity limitations are governed by

the style and height of the vent/chimney. For installa-

tions in the United States, capacity tables are available

in the National Fuel Gas Code (ANSI Z223.1- latest edi-

tion). Canadian installation information can be found in

CAN/CSA-B149.1

U.L. recognized fuel gas and carbon monoxide (CO)

detectors are recommended in all applications and

should be installed using the manufacturer’s 

instructions and local codes, rules, or regulations. 

Important:

Check to make sure the vent pipe is not

blocked in any way. 

Venting should be as direct as possible with a 

minimum number of pipe fittings.

Exhaust gas vents must be installed with U.L.

listed type B vent pipe according to the vent 

manufacturer’s instructions and the terms of its 

listing.

Single wall vent connectors must have  6”

(152mm) of clearance from unprotected com- 

bustible surfaces.

If sidewall venting is necessary, a power vent 

kit is required. For availability contact 1-800-

456-9805.

Vents that run through unconditioned spaces 

where below freezing temperatures are expect-

ed should be properly insulated to prevent 

freezing. 

Existing vent systems must be inspected for 

obstructions, corrosion and proper installation. 

Vents must be connected to the water heater’s 

drafthood by a certified vent connector or by 

directly originating at the drafthood opening.

Vertical gas vents must terminate with a listed 

cap or other roof assembly and be installed 

according to their manufacturer’s instructions.

Horizontal vent connections must have an 

upward slope of at least 1/4” (6mm) per 

foot (305mm).

Gas vents must be supported to prevent 

damage, joint separation, and maintain 

clearances to combustible materials.

Vent connection joints should be fastened by 

sheet metal screws or by other approved 

methods.

Vent and vent connectors should have 

adequate support to keep weight off the 

draft hood.

All pipe, fittings, and procedures must conform to

American National Standard Institute and American

Society for Testing and Materials (ANSI/ASTM) stan-

dards in the United States. 

Important:

If you lack the necessary skills required to

properly install this venting system, you should not 

proceed, but get help from a qualified service 

technician.

Carbon Monoxide Hazard

Follow all instructions to locate and install

the vent pipe system.
Instructions can be found in this manual,

in state or local codes (or the authority

having jurisdiction), or in the absence of

such, the National Fuel Gas Code, ANSI

Z223.1, NFPA 54, Latest Edition.  Canadian

installations must be performed in

accordance with CAN/CSA-B149.1
Failure to properly locate and install the

vent pipe system can result in death,

explosion, or carbon monoxide poisoning.

Summary of Contents for 71681

Page 1: ...456 9805 When calling for assistance please have the following information ready 1 Model number 2 7 digit product number 3 Serial number 4 Date of installation 5 Place of purchase Table of Contents 2...

Page 2: ...Accessibility 5 Combustion Air Supply and Ventilation 6 9 Water System Piping 10 13 Gas Supply and Piping 14 15 Electrical Connections 16 Wiring Diagram 17 Installation Checklist 18 Operating Your Wat...

Page 3: ...nufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instructions outlined in this manual Th...

Page 4: ...heater as close to the gas vent as practical Consider the vent system piping and combustion air supply requirements when selecting the water heater location The venting system must be able to run fro...

Page 5: ...provided for inspection and service Figure1 Minimum Clearance Locations Important The water heater should be located in an area where leakage of the tank or connections will not result in dam age to...

Page 6: ...unprotected com bustible surfaces If sidewall venting is necessary a power vent kit is required For availability contact 1 800 456 9805 Vents that run through unconditioned spaces where below freezin...

Page 7: ...west draft control device The bottom opening shall be located neither more than 18 inches 450 mm nor less than 6 inches 150 mm above floor level General Where an exhaust fan or any other air consuming...

Page 8: ...level of the appliance having the largest input Notes 1 Maximum lenght of ducts in column A is 20 equivalent feet 6 1 meters 2 Maximum lenght of ducts in column B is 50 equivalent feet 15 2 meters c...

Page 9: ...the components in any way Place the damper on the water heater see figure 3A Align the four pilot holes on top of the water heater with the 4 corresponding holes on the damper bracket and secure with...

Page 10: ...public restroom sinks etc 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Page 12 5 Instal...

Page 11: ...r Pre Heater Pre Heated Water to the Booster Outlet Boosted Temperature 1 1 2 Cold water supply Thermal Expansion Tank Pressure Reducing Valve Thermometer Shut off valve Shut off valve Check Valve Shu...

Page 12: ...T install this water heater with iron piping The system should be installed only with piping that is suit able for potable drinkable water such as copper CPVC or polybutylene DO NOT use PVC water pipi...

Page 13: ...y be damaged or not adequate for the working pressure of the new water heater Do not place any valve or piping between the relief valve and the tank The Temperature Pressure Relief Valve Must not be i...

Page 14: ...ize of other materials Follow the instructions below and reference Figure 10 for gas piping installa tion 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by...

Page 15: ...m the gas supply piping system by closing its manual shut off valve U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manuf...

Page 16: ...he electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram can be found on the inside of the access panel Set the access panel...

Page 17: ...17 17 WIRING DIAGRAM...

Page 18: ...d in any way Vent Termination Vertical Vertical gas vents must terminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Water System Piping Te...

Page 19: ...d the appliance at floor level If you smell gas follow the instructions as given in the warning on the front page When your propane tank runs out of fuel turn off the gas at all gas appliances includi...

Page 20: ...urner and can result in increased water temperatures at the hot water outlet A tempering valve should be installed in the hot water supply line to reduce the risk of scald injury Water Temperature Reg...

Page 21: ...er is being used Do not confuse this with a tank leak Once the water reaches a temperature of 120 F 49 C and the tank warms up usually 1 2 hours the condensation will stop Important It is always recom...

Page 22: ...tank leak Routine Preventative Maintenance At least annually a visual inspection should be made of the venting and air supply system piping systems main burner and pilot burner Check the water heater...

Page 23: ...he water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons 19 l of water from tank Refer to Draining and Flushing for...

Page 24: ...ECO CLOSED Replace ECO Go to thermostat troubleshooting ow chart Go to thermostat troubleshooting ow chart YES YES Check for 24V between PV MV PV terminals ignition control module ICM Check spark wir...

Page 25: ...24166 23010 21915 20879 10 C 19898 18968 18088 17253 16461 15710 14998 14322 13680 13071 20 C 12492 11942 11419 10922 10450 10000 9572 9165 8778 8409 30 C 8057 7722 7403 7099 6808 8532 6268 6016 5775...

Page 26: ...Cover 3 Diptube Front Optional not pictured 17 Transformer 4 Diptube Back Optional not pictured 18 Ignition Control Module 5 Flue Baffles 19 Thermostat board 6 Clean Out Gasket 20 ECO Reset Board 7 Cl...

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