background image

Thermometer

Temperature and

Pressure Relief Valve

Temperature

and Pressure

Relief Valve

Storage Tank

Heater

1 1/2” Cold

water supply

Hot Water

Outlet

Thermal

Expansion

Tank

Pressure

Reducing

Valve

Check

Valve

Circulating

Pump

Plug

Cock

Shut-off valve

Shut-off valve

Shut-off valve

Thermometer

Temperature and

Pressure Relief Valve

Hot Water

to Fixtures

Temperature and

Pressure Relief Valve

Typical

Booster

Heater

Pre-Heater

Pre-Heated

Water to

the Booster

Outlet

Boosted

Temperature

1 1/2” Cold

water supply

Thermal

Expansion

Tank

Pressure

Reducing

Valve

Thermometer

Shut-off valve

Shut-off valve

Check Valve

Shut-off valve

Shut-off valve

11

11

Figure 6: Commercial Unit with Auxiliary Booster Heater - 

Two Temperature (With or Without Building Recirculation) 

Figure 7: Commercial Unit with Auxiliary Storage Heater - Forced Circulation With or Without

Building Recirculation - Front Inlet/Outlet Connections

Note:

Install a vacuum

relief valve if required

by local codes.

Note:

Install a vacuum

relief valve if required

by local codes.

Summary of Contents for 71681

Page 1: ...456 9805 When calling for assistance please have the following information ready 1 Model number 2 7 digit product number 3 Serial number 4 Date of installation 5 Place of purchase Table of Contents 2...

Page 2: ...Accessibility 5 Combustion Air Supply and Ventilation 6 9 Water System Piping 10 13 Gas Supply and Piping 14 15 Electrical Connections 16 Wiring Diagram 17 Installation Checklist 18 Operating Your Wat...

Page 3: ...nufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instructions outlined in this manual Th...

Page 4: ...heater as close to the gas vent as practical Consider the vent system piping and combustion air supply requirements when selecting the water heater location The venting system must be able to run fro...

Page 5: ...provided for inspection and service Figure1 Minimum Clearance Locations Important The water heater should be located in an area where leakage of the tank or connections will not result in dam age to...

Page 6: ...unprotected com bustible surfaces If sidewall venting is necessary a power vent kit is required For availability contact 1 800 456 9805 Vents that run through unconditioned spaces where below freezin...

Page 7: ...west draft control device The bottom opening shall be located neither more than 18 inches 450 mm nor less than 6 inches 150 mm above floor level General Where an exhaust fan or any other air consuming...

Page 8: ...level of the appliance having the largest input Notes 1 Maximum lenght of ducts in column A is 20 equivalent feet 6 1 meters 2 Maximum lenght of ducts in column B is 50 equivalent feet 15 2 meters c...

Page 9: ...the components in any way Place the damper on the water heater see figure 3A Align the four pilot holes on top of the water heater with the 4 corresponding holes on the damper bracket and secure with...

Page 10: ...public restroom sinks etc 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Page 12 5 Instal...

Page 11: ...r Pre Heater Pre Heated Water to the Booster Outlet Boosted Temperature 1 1 2 Cold water supply Thermal Expansion Tank Pressure Reducing Valve Thermometer Shut off valve Shut off valve Check Valve Shu...

Page 12: ...T install this water heater with iron piping The system should be installed only with piping that is suit able for potable drinkable water such as copper CPVC or polybutylene DO NOT use PVC water pipi...

Page 13: ...y be damaged or not adequate for the working pressure of the new water heater Do not place any valve or piping between the relief valve and the tank The Temperature Pressure Relief Valve Must not be i...

Page 14: ...ize of other materials Follow the instructions below and reference Figure 10 for gas piping installa tion 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by...

Page 15: ...m the gas supply piping system by closing its manual shut off valve U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manuf...

Page 16: ...he electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram can be found on the inside of the access panel Set the access panel...

Page 17: ...17 17 WIRING DIAGRAM...

Page 18: ...d in any way Vent Termination Vertical Vertical gas vents must terminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Water System Piping Te...

Page 19: ...d the appliance at floor level If you smell gas follow the instructions as given in the warning on the front page When your propane tank runs out of fuel turn off the gas at all gas appliances includi...

Page 20: ...urner and can result in increased water temperatures at the hot water outlet A tempering valve should be installed in the hot water supply line to reduce the risk of scald injury Water Temperature Reg...

Page 21: ...er is being used Do not confuse this with a tank leak Once the water reaches a temperature of 120 F 49 C and the tank warms up usually 1 2 hours the condensation will stop Important It is always recom...

Page 22: ...tank leak Routine Preventative Maintenance At least annually a visual inspection should be made of the venting and air supply system piping systems main burner and pilot burner Check the water heater...

Page 23: ...he water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons 19 l of water from tank Refer to Draining and Flushing for...

Page 24: ...ECO CLOSED Replace ECO Go to thermostat troubleshooting ow chart Go to thermostat troubleshooting ow chart YES YES Check for 24V between PV MV PV terminals ignition control module ICM Check spark wir...

Page 25: ...24166 23010 21915 20879 10 C 19898 18968 18088 17253 16461 15710 14998 14322 13680 13071 20 C 12492 11942 11419 10922 10450 10000 9572 9165 8778 8409 30 C 8057 7722 7403 7099 6808 8532 6268 6016 5775...

Page 26: ...Cover 3 Diptube Front Optional not pictured 17 Transformer 4 Diptube Back Optional not pictured 18 Ignition Control Module 5 Flue Baffles 19 Thermostat board 6 Clean Out Gasket 20 ECO Reset Board 7 Cl...

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