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11

Chimney Connection

Important:

 Before connecting a vent to a chimney, 

make sure the chimney passageway is clear and free of 
obstructions. The chimney must be cleaned if previously 
used for venting solid fuel appliances or fireplaces. Also 
consult local and state codes for proper chimney sizing and 
application or, in the absence of local and state codes, the 
“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-latest 
edition.

• 

The connector must be installed above the extreme 
bottom of the chimney to prevent potentially blocking 
the flue gases.

• 

The connector must be firmly attached and sealed to 
prevent it from falling out.

• 

To aid in removing the connector, a thimble or slip joint 
may be used.

• 

The connector must not extend beyond the inner edge 
of the chimney as it may restrict the space between it 
and the opposite wall of the chimney (Figure 10).

Do not terminate the vent connector in a chimney that has 
not been certified for this purpose. Some local codes may 
prohibit the termination of vent connectors in a masonry 
chimney.

Vertical Exhaust Gas Vent

Vertical exhaust gas vents must be installed with U.L. listed 
type B vent pipe according to the vent manufacturer’s 
instructions and the terms of its listing. 

It must be connected to the water heater’s drafthood by 
a certified vent connector or by directly originating at the 
drafthood opening.

Vertical gas vents must terminate with a listed cap or 
other roof assembly and be installed according to their 
manufacturer’s instructions.

Gas vents must be supported to prevent damage, joint 
separation, and maintain clearances to combustible 
materials (Figures 11 and 12).

Important:

 This gas vent must be terminated in a vertical 

position to facilitate the removal of the burnt gases.

An unused chimney flue or masonry enclosure may be 
used as a passageway for the installation of a gas vent 
(Figure 12).

Common (combined) venting is allowable with vertical type 
B vent systems and lined masonry chimneys. 

Figures 10-12 are examples of vent pipe system 
installations and may or may not be typical for your specific 
application. Consult the “National Fuel Gas Code”, NFPA 
54, ANSI Z223.1-latest edition and the guidelines set forth 
by prevailing local codes.

Slope up

1/4 in.

per ft.

minimum

3 ft. minimum

2 ft. minimum above any 
            object within10 ft.  
               horizontally

2 ft. minimum above any 
            object within10 ft.  
               horizontally

3 ft. minimum

Vent

connector

slope up

1/4 in. per ft. 

minimum

5 in. minimum

Slope up

1/4 in.

per ft.

minimum

*

*

*

*

 Maintain vent pipe clearance requirements to local, state 

and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA 
54)-latest edition.

Summary of Contents for 6510381

Page 1: ...med by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal...

Page 2: ...as been under water Immediately call a qualified service technician Water heaters subjected to flood conditions or anytime the gas controls main burner or pilot have been submerged in water require re...

Page 3: ...y personnel a licensed plumber or an authorized service person Important This water heater has a resettable thermal switch installed as part of the Flame Guard Safety System DO NOT attempt to disable...

Page 4: ...led or leaked in the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been exti...

Page 5: ...stible materials are stated on the data plate adjacent to the gas control valve thermostat of the water heater The water heater is certified for installation on a combustible floor Important If instal...

Page 6: ...f the water heater as shown The drip leg must be no less than three inches long for the accumulation of dirt foreign material and water droplets Figure 3 Gas Piping Manual Gas Shut off Valve Ground Jo...

Page 7: ...areas Combustion air must be free of acid forming chemicals such as sulfur fluorine and chlorine These elements are found in aerosol sprays detergents bleaches cleaning solvents air fresheners paint a...

Page 8: ...an be drawn from outside of the enclosure One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure as shown in Figure 4 The size of each opening free ar...

Page 9: ...supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may require larger openings to achieve the...

Page 10: ...n existing water heater be sure to use the new drafthood supplied with the water heater Figure 9 Drafthood Installation Sheet Metal Screws four provided Drafthood Jacket top Install the drafthood with...

Page 11: ...erms of its listing It must be connected to the water heater s drafthood by a certified vent connector or by directly originating at the drafthood opening Vertical gas vents must terminate with a list...

Page 12: ...ine as shown in Figure 14 These valves reduce the point of use temperature of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed wate...

Page 13: ...s DO NOT add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be d...

Page 14: ...higher than the working pressure shown on the data plate of the water heater The Discharge Line Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in th...

Page 15: ...the system Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non...

Page 16: ...reduce the likelihood of a flammable vapor ignition incident New technology used in meeting these standards makes this product less tolerant of installation errors or improper installation environmen...

Page 17: ...with the igniter repeat steps 4 7 Continue to hold the button for about 1 minute after the pilot is lit Release the reset button and it will pop back up Pilot should remain lit If the pilot light goe...

Page 18: ...r Temperature Regulation UNITROL BEFORE LIG HTIN G READ ALL IN STRUCTIO NS CAUTIO N H O T W A R M V A C A T I O N CAUTION W A TER INCREAS E S HOTTER T H E RISK OF SCALD INJ U R Y V A C A T I O N WAR M...

Page 19: ...rt on page 26 Reset the thermal switch by depressing the small button in the center of the thermal thermal switch Important Correct any issues prior to resetting the thermal switch DO NOT attempt to d...

Page 20: ...age or deterioration in the venting system Make sure the ventilation and combustion air supplies are not obstructed Build up of soot and carbon on the main burner and pilot burner Check for a soft blu...

Page 21: ...to see if it is dirty or clogged The burner may be cleaned with soap and hot water Figure 24 N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A...

Page 22: ...ly Page 23 Figure 25 Two Piece Wire Connector Assembly Two Piece Wire Connector Thermocouple Retainer Clip Manifold Door Other fittings not shown for clarity Pilot T ube Igniter Wire Figure 26 Thermoc...

Page 23: ...lve for leaks Test the supply connections by brushing on an approved noncorrosive leak detection solution Bubbles forming indicate a leak Correct any leak found 9 Follow the lighting instructions on p...

Page 24: ...ant The gas control valve thermostat is a standard valve with wire leads that connect to a thermal switch Removing the Gas Valve 1 On the gas control valve thermostat turn the temperature dial counter...

Page 25: ...te heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve an...

Page 26: ...nstructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame trap show signs of discoloration and or debris Shut off the gas supply to the water heater a...

Page 27: ...y System parts Item No Parts Description 1 DRAFTHOOD 2 REDUCER RING SOME MODELS 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE P...

Page 28: ...e wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gasket door pilot tube thermocouple two piece...

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