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American Eagle FuelMate, Owner'S Manual

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FuelMate™ Multi-Tank Fuel Trailer Owner’s Manual  |  Page iii

Table of Contents

Introduction ............................................................................................................................................iv
FuelMate™ Multi-Tank Fuel Trailer Specifications ............................................................................... v

Chapter 1 - Operation ............................................................................................................................... 1

General Operation ................................................................................................................................ 1
Operator Requirements ......................................................................................................................... 1
Pre-Operation Inspection ...................................................................................................................... 2
Decal Placement - PN 111411 .............................................................................................................. 2
Operating DEF System ........................................................................................................................... 3
Operating DEF System ........................................................................................................................... 4
Operating DEF System ........................................................................................................................... 6
Operating Fuel System .......................................................................................................................... 7
Operating Fuel System ........................................................................................................................ 10
Operating Fuel System ........................................................................................................................ 11
Fuel System & DEF System Maintenance .......................................................................................... 12

Chapter 2 - Trailer Maintenance ............................................................................................................. 13

General Maintenance Guidelines ..................................................................................................... 13
Torque Data Chart ............................................................................................................................... 14

Chapter 3 - Assembly & Schematics ...................................................................................................... 15

DEF Reel Assembly - PN 95737 ............................................................................................................ 15
DEF Bulkhead Assembly - PN 107485 .................................................................................................. 16
DEF Valve Assembly - PN 111323 ........................................................................................................ 17
DEF Pump Assembly - PN 106316 ........................................................................................................ 18
Filters Assembly - PN 111315 ................................................................................................................ 19
DEF Filter Assembly - PN 95755 ............................................................................................................ 20
Fuel Filter Assembly - PN 106214 ......................................................................................................... 21
Fuel Pump Assembly - PN 109926 ....................................................................................................... 22
Flow Meter Assembly - PN 111319 ...................................................................................................... 23
Fuel Manifold Assembly - PN 107079 .................................................................................................. 24
Fuel Reel Assembly - PN 102147 .......................................................................................................... 25
Nozzle Holder Assembly - PN 111190 .................................................................................................. 26
TANK ASSEMBLY FUEL 110 GAL - PN 106746 ........................................................................................ 27
TANK ASSEMBLY DEF 110 GAL - PN 106747 ......................................................................................... 28
Tank Cap Assembly - PN 107499 ......................................................................................................... 29
Hose Hook Assembly - PN 103705 ....................................................................................................... 30
Control Panel Assembly - PN 107483.................................................................................................. 31
Battery Assembly - PN 107088 ............................................................................................................. 32
Drawer Pack Assembly - PN 107087 ................................................................................................... 33
Door Assembly - PN 106429 ................................................................................................................. 34
Rear Trim Assembly - PN 107486 .......................................................................................................... 35
Side Trim Assembly - PN 107095 .......................................................................................................... 36
Tank Connector Assembly - PN 107096 ............................................................................................. 37
Work Light Assembly - PN 107487 ....................................................................................................... 38
Tongue Jack Assembly - PN 107491 ................................................................................................... 39
MTFT Trailer Electrical Schematic - PN 108083 ................................................................................... 40
DEF System Plumbing - PN 107498 ...................................................................................................... 41
MTFT Fuel System Plumbing - PN 107494 ............................................................................................ 42
Wire Connector Diagrams .................................................................................................................. 43

Chapter 4 - Replacement Parts .............................................................................................................. 45

Summary of Contents for FuelMate

Page 1: ...can Eagle Accessories Group Rev 1 PN 111018 Operation Maintenance Assembly Schematics Replacement Parts Notice A copy of this manual must remain with the equipment at all times American Eagle Accessor...

Page 2: ...ption of Revision For Technical Questions Information Parts or Warranty Call Toll Free at 800 321 3741 Hours Monday Friday 8 00 a m 5 00 p m CST Or email at the following addresses Technical Questions...

Page 3: ...316 18 Filters Assembly PN 111315 19 DEF Filter Assembly PN 95755 20 Fuel Filter Assembly PN 106214 21 Fuel Pump Assembly PN 109926 22 Flow Meter Assembly PN 111319 23 Fuel Manifold Assembly PN 107079...

Page 4: ...t items A NOTICE signal word indicates a practice not related to physical injury A WARNING signal word indicates a hazardous situation which if not avoided could result in death or serious injury A DA...

Page 5: ...t LED Strip Lighting Work 4 x 6 LED flood Safety Chains 3 8 x 36 x2 Jack Stand Drop leg 7 000 lb Side wind Coupler 4 bolt 4 position 1 2 plate DEF Tank Capacity 110 gal 416 stainless steel Diesel Fuel...

Page 6: ...Page vi FuelMate Multi Tank Fuel Trailer Owner s Manual This page intentionally left blank...

Page 7: ...must conform to the qualifications specified in this manual Trainees or untrained persons shall be under the direct supervision of qualified persons Operators shall consult with the owner of the equip...

Page 8: ...resence of this owner s manual Replace repair as necessary prior to operation Other inspection points listed in General Trailer Operation Manual accompanying this manual FRONT 02 SIDE ON ALUM PLATE 61...

Page 9: ...Attach pulling vehicle to trailer 2 On level ground near DEF supply set truck parking brake and chock trailer wheels on both sides 3 Ensure 3 way valve handle is in position and quick connect cap is i...

Page 10: ...s 3 Ensure 3 way valve handle A is in position as shown in FIG 4 1 4 Remove DEF supply hose from hanger FIG 4 2 and unwind remove quick connect cap FIG 4 1B and attach hose to 3 way valve quick connec...

Page 11: ...flow meter 11 Fill to desired level while observing DEF tank sight gauge FIG 5 3B and release nozzle trigger when desired level is reached Do NOT overfill Leave room for expansion See Cold Weather Use...

Page 12: ...2 and insert nozzle in machinery s DEF tank Do NOT yet depress nozzle trigger or lock it in OPEN position 5 Verify rocker switch FIG 6 1C on DEF pump is in the on position 6 Activate DEF Pump with DE...

Page 13: ...main in the OPEN position at all times unless a leak is discovered in any individual tank supply line Close the undertank valve of the leaking line or connection to minimize the spill Leave valve clos...

Page 14: ...o trailer place in park set parking brake and remove key 2 On level ground near diesel fuel supply set truck parking brake and chock trailer wheels on both sides 3 Ensure main fuel valve FIG 8 1 is in...

Page 15: ...at you want to add fuel to Ensure tank vent FIG 9 1B is free from obstruction on each tank 7 Insert bulk fuel supply nozzle and fill to desired level while observing the tank s sight gauge FIG 9 1C an...

Page 16: ...sel types should remain closed IMPORTANT In order to maintain correct weight distribution on the trailer all manifold valves of the same die sel type you want to dispense should be opened If all tanks...

Page 17: ...garding operation and maintenance of your pump engine 8 Fill fuel to desired level and release nozzle trigger Do NOT overfill Leave room for expansion 9 Turn off engine retract diesel fuel hose and no...

Page 18: ...Seasonal Storage DEF Fuel Transfer System Maintenance Schedule NOTICE DEF solution contains high percentage of water Allowing DEF solution to freeze can cause sys tem damage If possible completely dr...

Page 19: ...le Before performing any maintenance on electrical components disconnect the power source General trailer maintenance information can be found in the General Trailer Operation Manual supplied with the...

Page 20: ...Page 14 FuelMate Multi Tank Fuel Trailer Owner s Manual Torque Data Chart...

Page 21: ...102489 1 HOSE REEL 1 2X50 DEF REELCRAFT 7850 OLP BLACK 4 101998 1 FTG 12 12 FP FP 90 SS 3 101985 1 FTG 12 8 MP FP REDUCER BUSHING SS 2 107390 1 FTG 8 8 MP MP NIPPLE STRAIGHT SS 5 101981 1 FTG 12 12 H...

Page 22: ...F Bulkhead Assembly PN 107485 4 2 1 3 4 PN 107485 1 110190 1 FTG 12 12 FP FP POLY BULKHEAD 4 107075 2 HOSE CLAMP 0 56 X 1 00 2 00 ID WORM DRIVE SS DEF SIZE 3 101981 1 FTG 12 12 HB MP STRAIGHT SS 2 103...

Page 23: ...M POLY 3 103494 1 FTG 12 12 MP HB 90 POLY 2 109774 2 ANGLE FORMED BANJO 3 WAY 12GA 5 101981 1 FTG 12 12 HB MP STRAIGHT SS 6 103467 1 FTG 12 FCAM CAP POLY 7 107075 2 HOSE CLAMP 0 56 X 1 00 2 00 ID WORM...

Page 24: ...X 1 3 2X 2 2X 6 4X PN 106316 1 105464 1 PUMP SAMSON DEF 12V 560212 4 0480 4 CAP SCR 0 25 20X1 00 HHGR5 3 107075 2 HOSE CLAMP 0 56 X 1 00 2 00 ID WORM DRIVE SS DEF SIZE 2 105663 2 FTG 12 16 HB FBSPPS 9...

Page 25: ...101981 1 FTG 12 12 HB MP STRAIGHT SS 8 103499 1 FTG 16 16 MP HB INSERT ADAPTER 10 110357 1 FTG 32 32 MP FP STREET ELBOW 90 GALV 9 103502 1 FTG 16 16 MP FP STREET ELBOW 90 GALV 11 103500 1 FTG 32 32 MP...

Page 26: ...anual DEF Filter Assembly PN 95755 2 4 3 1 5 PN 95755 1 95755 1 1 BODY DEF FILTER HOUSING 4 95754 1 FILTER ELEMENT DEF 3 95755 3 1 O RING DEF FILTER HOUSING 2 95755 2 1 HEAD DEF FILTER HOUSING 5 10349...

Page 27: ...Manual Page 21 Fuel Filter Assembly PN 106214 PN 106214 1 105437 1 FILTER HEAD DUAL FUEL CIMTEK 50011 3 101989 1 FTG 32 16 MP FP REDUCER BUSHING GALV 2 96945 2 FILTER FUEL CIM TEK 800 SERIES 30 GPM PN...

Page 28: ...MP FP REDUCER BUSHING 8 C5908 1 FTG 4 4 MP FP 90 STREET ELBOW 10 106390 1 FTG 2 NP M10 1 25 ADAPTER 9 110616 1 VALVE DRAIN COCK 1 4 NPT 3 8 ID TUBE BRASS 11 106441 1 VALVE 4 4 MP FP DRAIN COCK 12 1063...

Page 29: ...901C 4 103499 2 FTG 16 16 MP HB INSERT ADAPTER 3 103502 3 FTG 16 16 MP FP STREET ELBOW 90 GALV 2 109021 1 BRKT 901C METER MOUNT 12GA 5 107075 4 HOSE CLAMP 0 56 X 1 00 2 00 ID WORM DRIVE SS FUEL SIZE...

Page 30: ...VALVE BALL 16 16 FP MP 600WOG 150SWSP BRASS 2 106369 1 VE BALL 32 32 FP FP 606 WOG BRASS 5 103500 1 FTG 32 32 MP HB INSERT ADAPTER 6 103499 7 FTG 16 16 MP HB INSERT ADAPTER 7 107075 14 HOSE CLAMP 0 5...

Page 31: ...embly PN 102147 PN 102147 1 102558 1 HOSE REEL 1X50 REELCRAFT D84000 OLP SIZE 3 BARE BLACK 4 107280 1 1 00 HOSE STOP BP1529L 3 107075 2 HOSE CLAMP 0 56 X 1 00 2 00 ID WORM DRIVE SS FUEL SIZE 2 103499...

Page 32: ...MT FUEL DEF 4 95744 1 FTG 16 16 MP FP FUEL MULTI PLANE SWIVEL HIGH FLOW 3 101778 1 NOZZLE DEF 0 75 NPT AUTO SHUT OFF SS 2 95743 1 NOZZLE FUEL 1 0 AUTO SHUT OFF HF 75GPM 5 103096 1 FTG 12 12 MP FP DEF...

Page 33: ...MP DONALDSON P562523 5 106196 1 VALVE BALL 16 16 FP MP 600WOG 150SWSP BRASS 6 103499 1 FTG 16 16 MP HB INSERT ADAPTER 7 97866 1 FTG 16 16 FP FP 90 GALV 8 110742 1 FTG 16 16X3 00 MP MP NIPPLE STRAIGHT...

Page 34: ...73278 xx CAP 1PSI ZINGA THREADED 2 106847 xx ONE TYPE H 2 OPENING THERMA GUAGE H 2S 40 5 107061 xx FTG PLUG 1 00 NPT SS 6 95756 xx CPLR DEF DRUMQUIK PRO 195207A 7 95757 xx VALVE DEF DRUMQUIK PRO 19520...

Page 35: ...3 6 5 4 1 CHAIN KIT CHAIN PN 107499 1 73278 1 CAP 1PSI ZINGA THREADED 4 102664 1 1 CHAIN KIT NYLON SPACER 3 107963 1 SNAP RING INTERNAL 2 38 OD 2 102625 1 BASKET WITH TETHER TAB ZINGA 5 102664 2 1 CH...

Page 36: ...Trailer Owner s Manual Hose Hook Assembly PN 103705 PN 103705 1 103704 2 HOSE HOOK 1 00X4 25X4 25 12GA 4 0343 4 WASHER 0 31 USS FLAT 3 0522 4 WASHER 0 31 LOCK 2 C0922 4 CAP SCR 0 31 18X1 00 HHGR5 ITEM...

Page 37: ...el Assembly PN 107483 4 2 3X 1 3 1 X2 PN 107483 1 107482 1 CONTROL PANEL 3 HOLE ROOF MOUNT 14GA 4 0343 2 WASHER 0 31 USS FLAT 3 C0922 2 CAP SCR 0 31 18X1 00 HHGR5 2 106428 3 SWITCH TOGGLE 14V 20AMP VE...

Page 38: ...IC LARGE 4 C5538 4 RIVET SS 19X 376 500 18R50 JCP 68 3 107090 1 BATTERY 12V STARTING IB24 2 110827 2 BATTERY TIE DOWN BRACKET PC WHITE 16GA 5 111492 2 FUSE HOLDER IN LINE 16GA LED INDICATOR 15A 24V 6...

Page 39: ...s Manual Page 33 Drawer Pack Assembly PN 107087 PN 107087 1 102123 1 DRAWER ROLOT 2 3 1 5 19H22W18D NR NS SP 4 0522 4 WASHER 0 31 LOCK 3 0343 4 WASHER 0 31 USS FLAT 2 C0922 4 CAP SCR 0 31 18X1 00 HHGR...

Page 40: ...106264 2 STRUT 121 6399 UW 9 106430 2 HANDLE GRAB 0 50 DIA 11 106240 4 10MM STRUT LUG ITEM PART No QTY DESCRIPTION 12 C0922 4 CAP SCR 0 31 18X1 00 HHGR5 15 0333 8 NUT 0 25 20 HHGR5 NYLOC 14 0534 8 NUT...

Page 41: ...Owner s Manual Page 35 Rear Trim Assembly PN 107486 3 2 2 4 1 PN 107486 1 106843 1 TANK TRIM 3 MTFT 12GA 4 0342 4 NUT 0 31 18 HHGR5 NYLOC 3 0420 4 CAP SCR 0 31 18X0 75 HHGR5 2 0343 8 WASHER 0 31 USS F...

Page 42: ...ual Side Trim Assembly PN 107095 3 4 2 3 4 2 5 X2 X6 PN 107095 1 106842 1 TANK TRIM WLDMT MTFT 4 0522 8 WASHER 0 31 LOCK 3 C0922 8 CAP SCR 0 31 18X1 00 HHGR5 2 0343 8 WASHER 0 31 USS FLAT 5 37151 6 WA...

Page 43: ...Connector Assembly PN 107096 A DETAIL A 5 2 4 3 1 X8 PN 107096 1 106209 1 CONNECTOR 8 TANK MTFT 10 GA 4 0522 8 WASHER 0 31 LOCK 3 C0922 8 CAP SCR 0 31 18X1 00 HHGR5 2 0343 8 WASHER 0 31 USS FLAT 5 37...

Page 44: ...T 0 38 16 HHGR5 NYLOC 3 106458 1 HOLE PLUG 0 75 DIA LIQUID TIGHT HEYCO C2066 2 106372 1 BRACKET FORMED WORK LIGHT 12GA 5 0420 2 CAP SCR 0 31 18X0 75 HHGR5 6 0343 4 WASHER 0 31 USS FLAT 7 0342 2 NUT 0...

Page 45: ...r s Manual Page 39 Tongue Jack Assembly PN 107491 PN 107491 1 107073 1 JACK WLDMT 7K SQUARE 4 0347 4 NUT 0 38 16 HHGR5 NYLOC 3 0346 8 WASHER 0 38 USS FLAT 2 0335 4 CAP SCR 0 38 16X1 25 HHGR5 ITEM PART...

Page 46: ...Page 40 FuelMate Multi Tank Fuel Trailer Owner s Manual MTFT Trailer Electrical Schematic PN 108083...

Page 47: ...FuelMate Multi Tank Fuel Trailer Owner s Manual Page 41 DEF System Plumbing PN 107498...

Page 48: ...Page 42 FuelMate Multi Tank Fuel Trailer Owner s Manual MTFT Fuel System Plumbing PN 107494...

Page 49: ...CLEARANCE ID SIDE MARKERS 3 YELLOW LT 4 RED STOP 5 GREEN RT 6 BROWN TAILS LICENSE 7 BLUE AUX ABS POWER 7 WAY ROUND LOCATION COLOR FUNCTION 1 WHITE GROUND 2 BLACK AUX 3 YELLOW LT STOP 4 RED BATTERY 12...

Page 50: ...Page 44 FuelMate Multi Tank Fuel Trailer Owner s Manual This page intentionally left blank...

Page 51: ...ANK 95757 QUICK CPLR DEF PRO VALVE INSERT 106849 SUCTION PIPE DEF 103495 DEF FILTER WRENCH TANK ASSEMBLY 107499 TANK CAP ASSEMBLY COMPLETE DIESEL TANK 73278 CAP 1 PSI ZINGA THREADED DEF TANK 102625 BA...

Page 52: ...Subject to Change without Notification 2020 American Eagle...

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